background image

21 / 23

Festo 7CRHDb_en

Cleaning and greasing

5.1 

Cleaning

The seals are designed so that the lubricant film applied to them will be effective for the service life of the seal. 

The cylinder must be thoroughly cleaned of all foreign particles, machining residues and old lubricants before it is 
greased to ensure that this "life-time lubrication" is retained. 

Warning

Festo recommends Loctite 7063 and Loctite 7070 for cleaning. 
When using other cleaning agents, make sure that they do not corrode the seals of the cylinder with piston rod. 
In case of doubt, check the resistance of the seals using the data on the Festo website (

www.Festo.com

).

5.2 

Greasing

The various components and seals of the cylinder with piston rod require different levels of greasing depending on 
a number of factors.

Warning

To guarantee the life-time lubrication, the piston rod with assembled piston and piston seals must be moved a number 

of times across the entire stroke of the cylinder barrel to produce an even lubricant film.

5.2.1 

Extremely thin grease film

A barely continuous film of grease covers the bearing surface. The grease can give a sheen to the surface; however, 

the colour of the grease must not darken it.

Recommendation:

Apply the grease using a cloth or similar dipped in the grease.
Remove the excess grease from the seal system components (e.g. by drawing the assembled piston with the piston rod 
once fully through the greased cylinder barrel) and then remove the excess from the seal components by wiping it off.

5.2.2 

Thin grease film

A film of grease covers the bearing surface so that the grease colour darkens the surface slightly.

Recommendation:

Apply the grease with a soft brush or similar.

5.2.3 

Grease reservoir

There is a certain amount of oil enclosed between two sealing rims or in enclosed ring volumes.

Maintenance and care

Clean any dirt from the piston rod using a soft cloth.
All non-abrasive cleaning agents are permissible. In addition, the cylinders are maintenance-free as they have been 
lubricated for life. Regular removal of the lubricant on the surface of the piston rod reduces its service life.

Содержание CRHD Series

Страница 1: ...Repair instructions en Cylinder with piston rod Round cylinder stainless steel CRHD 7CRHDb_en...

Страница 2: ...uction distribution or sale of this document or communication of its contents to others without express authorisation is prohibited Offenders will be liable for damages All rights reserved in the even...

Страница 3: ...iations into consideration if necessary These repair instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these repair instructions or their con...

Страница 4: ...bearing cap 11 4 3 2 Removing the bearing and end caps 12 4 3 3 Replacing the piston components 12 4 3 4 Inserting the piston rod into the cylinder barrel 13 4 3 5 Repairing and attaching the bearing...

Страница 5: ...website www Festo com Spare parts documentation Contains an overview of the spare and wearing parts as well as information on their installation Can be found in the online spare parts catalogue on the...

Страница 6: ...esto sales office offers the option of having the repair carried out by Festo Environment Components and equipment replaced as part of a repair must be disposed of in accordance with the locally valid...

Страница 7: ...the data sheet It is available on the Festo website www Festo com 2 3 Repair relevant features Some of the features that the cylinder with piston rod can be equipped with require a different repair a...

Страница 8: ...the orientation designations of the cylinder with piston rod as well as the different variants of the bearing cap and seals for repair relevant features Orientation Festo product identification rating...

Страница 9: ...intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website spareparts festo com 1 14 15 16 13 1...

Страница 10: ...rew locking agent 8 Cushioning seal 9 O ring 10 Piston rod 11 Cushioning boss 12 Piston one piece Only with CRHD 32 13 Piston 14 Guiding band 15 O ring 16 Magnet 17 Threaded coupling Use screw locking...

Страница 11: ...en the cylinder is opened To prevent damage to sealing rims or guide surfaces do not use pointed or sharp edged assembly aids 4 2 Visual inspection Check the cylinder for visible damage that might imp...

Страница 12: ...s described above with the bearing cap Note The surface of the cylinder barrel should be repolished if it has been damaged Check the cylinder barrel and piston rod for damage The entire cylinder must...

Страница 13: ...set of wearing parts to the following parts Component Greasing Surface of piston rod Thin film1 Piston surface between lip rings Thin film1 Cushioning boss Thin film1 on outside 1 See chapter 5 2 2 T...

Страница 14: ...Remove the cushioning seal 4 from the bearing and end caps 1 3 2 4 Warning Check the plain bearing in the bearing cap for visible damage that might impair its function such as deposits and scoring Th...

Страница 15: ...ar as possible onto the cylinder barrel Push the piston as far as possible into the cylinder barrel To protect the bearing and seals place the appropriate assembly sleeve on the thread of the piston r...

Страница 16: ...2 3 5 4 6 1 Bearing cap 2 O ring 3 Cushioning seal 4 Piston rod seal 5 Retaining ring 6 Bearing 4 4 2 Removing the bearing and end caps Warning Use clamping protection to prevent damage to the surface...

Страница 17: ...om the piston rod Remove the piston components from the piston rod noting the order and orientation Remove any residues of the screw locking agent from the threads of the piston rod and threaded coupl...

Страница 18: ...arrel Insert the piston fully into the cylinder barrel through the insert sleeve The sealing lip must not fold back against the inside of the piston Note If necessary use a flat and blunt edged object...

Страница 19: ...Area Greasing 1 Grease reservoir1 for piston rod Fill 2 3 with grease 2 External surface for bearing cap Thin film2 3 Grease reservoir1 for bearing Fill 2 3 with grease 1 See chapter 5 2 3 Grease rese...

Страница 20: ...he piston rod see chapter 7 2 Special tools Apply screw locking agent included in the set of wearing parts around three quarters of the bearing cap thread Push the bearing cap over the assembly sleeve...

Страница 21: ...linder barrel to produce an even lubricant film 5 2 1 Extremely thin grease film A barely continuous film of grease covers the bearing surface The grease can give a sheen to the surface however the co...

Страница 22: ...CRHD 100 Gy Mounting sleeve for piston rod The mounting sleeve for piston rods for protecting the piston rod seal and the bearing in the bearing cap while the repair is being carried out must be prod...

Страница 23: ...further developed with regard to hardware and software The hardware status and where applicable the software status of the product can be found on the type plate of the product If the electronic docu...

Отзывы: