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Festo 7DGC-Kb_en

Linear drive

DGC-K-80-…-GK-D2

No. 

Designation

Type

1

Socket head screw

DIN 912-M12×55-8.8

2

Washer

3

Plug screw

G½"

4

Connection cap

5

Plug screw

G½"

6

Cushioning ring

7

Piston seal

8

End cap module

9

Cover

10

Socket head screw

DIN 912-M6×18-10.9

11

Threaded pin

DIN 915-M3×6-45H

12

Plate

13

Clamping component

14

Mounting kit

15

Sealing band

16

Cover strip

17

Thrust piece

18

Compression spring

19

Cover

20

Wiper seal

21

Socket head screw

DIN 6912-M8×20-A2-70

22

Sleeve

23

Diverter

24

Piston

25

Pin

26

Spring pin

27

Guiding band

28

Cushioning seal

29

Piston body

30

Socket head screw

DIN 912-M8×45-A2-70

31

Magnet

32

Piston module

33

Cylinder barrel

34

Lubricating grease

LUB-KC1, silicone-free

35

Screw locking agent

LOCTITE 243

Содержание 1312500

Страница 1: ...Repair instructions en 7DGC Kb_en Linear drive DGC K...

Страница 2: ...ibution or sale of this document or communication of its contents to others without express authorisation is prohibited Offenders will be held liable for damages All rights reserved in the event that...

Страница 3: ...deration if necessary These repair instructions have been prepared with care Festo AG Co KG does not however accept liability for any errors in these repair instructions or their consequences Likewise...

Страница 4: ...K 18 GK 8 3 2 DGC K 18 GK D2 10 3 3 DGC K 18 GV 12 3 4 DGC K 18 GV D2 14 3 5 DGC K 25 32 40 GK 16 3 6 DGC K 25 32 40 GK D2 18 3 7 DGC K 25 32 40 GV 20 3 8 DGC K 25 32 40 GV D2 22 3 9 DGC K 50 63 GK G...

Страница 5: ...ance etc These can be found on the Festo website www festo com Spare parts documentation Contains an overview of the spare and wearing parts as well as information on their installation Can be found i...

Страница 6: ...escription 2 1 Functional description The DGC K is a linear drive with the functional principle of a double acting piston for power transmission This piston is designed so that it has an internal part...

Страница 7: ...s of a linear drive The precise features of a linear drive can be identified with the help of the rating plate on the linear drive The type designation is located directly beneath the Festo logo and d...

Страница 8: ...f the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website http spareparts festo com 3 Components list 3 1 DGC K 18 GK 1 2 3 4 5 16 1...

Страница 9: ...7 Piston cap 8 Cushioning boss 9 Magnet 10 Diverter 11 O ring B 9 5 1 5 N NBR70 12 Piston 13 Plain bearing 14 Piston module 15 Cover 16 Pressure support 17 Wiper seal 18 Sealing band 19 Cylinder barre...

Страница 10: ...12 13 14 9 16 8 15 12 20 21 5 4 2 3 6 1 22 23 7 1 2 3 4 5 6 7 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online...

Страница 11: ...ded pin DIN 913 M5 5 45H 5 Connection cap 6 End cap module 7 Seal 8 Piston seal 9 Piston cap 10 Cushioning boss 11 Magnet 12 Diverter 13 O ring B 9 5 1 5 N NBR70 14 Piston 15 Plain bearing 16 Piston m...

Страница 12: ...3 2 24 1 19 11 6 7 8 9 10 11 12 7 15 6 13 14 17 16 18 16 13 17 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online...

Страница 13: ...ushioning boss 9 Magnet 10 Diverter 11 O ring B 9 5 1 5 N NBR70 12 Piston 13 Plain bearing 14 Distance sleeve 15 Piston module 16 Cover 17 Pressure support 18 O ring B 100 1 5 N NBR70 19 Sealing band...

Страница 14: ...0 11 12 13 14 16 9 17 8 15 12 21 22 7 5 4 2 3 6 1 23 24 20 19 18 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the onlin...

Страница 15: ...M5 5 45H 5 Connection cap 6 End cap module 7 Seal 8 Piston seal 9 Piston cap 10 Cushioning boss 11 Magnet 12 Diverter 13 O ring B 9 5 1 5 N NBR70 14 Piston 15 Plain bearing 16 Distance sleeve 17 Pisto...

Страница 16: ...3 25 26 23 1 27 28 16 11 12 9 10 14 7 8 15 17 7 19 14 18 11 8 13 13 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the o...

Страница 17: ...8 Compression spring 9 Sealing band 10 Cover strip 11 Piston seal 12 Piston cap module 13 Washer Component not present 14 Belt diverter 15 Wiper seal 16 Blanking plug Component not present 17 Piston...

Страница 18: ...24 8 1 4 6 5 7 2 3 18 13 14 11 12 16 9 10 17 19 9 21 16 20 13 10 15 15 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the...

Страница 19: ...45H DIN 915 M4 8 45H DIN 915 M4 8 45H 7 End cap module 8 Seal 9 Wiper seal 10 Compression spring 11 Sealing band 12 Cover strip 13 Piston seal 14 Piston cap module 15 Washer Component not present 16...

Страница 20: ...26 27 24 28 29 1 11 12 9 10 14 7 8 15 18 7 20 14 19 11 8 13 13 16 17 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the...

Страница 21: ...l 8 Compression spring 9 Sealing band 10 Cover strip 11 Piston seal 12 Piston cap module 13 Washer Component not present 14 Belt diverter 15 Wiper seal 16 Slide element 17 Blanking plug Component not...

Страница 22: ...6 5 7 2 3 26 27 13 14 11 12 16 9 10 17 20 9 22 16 21 13 10 15 15 18 19 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use th...

Страница 23: ...915 M4 8 45H DIN 915 M4 8 45H 7 End cap module 8 Seal 9 Wiper seal 10 Compression spring 11 Sealing band 12 Cover strip 13 Piston seal 14 Piston cap module 15 Washer Component not present 16 Belt div...

Страница 24: ...9 DGC K 50 63 GK GV This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website...

Страница 25: ...sion spring 9 Sealing band 10 Cover strip 11 Piston seal 12 Piston end cap module 13 Magnet 14 Guiding band 15 Belt diverter 16 Wiper seal 17 Countersunk screw F M5 8 A2 70 F M5 8 A2 70 F M5 8 A2 70 F...

Страница 26: ...DGC K 50 63 GK GV D2 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo websit...

Страница 27: ...5H DIN 913 M5 8 45H 7 Seal 8 Wiper seal 9 Compression spring 10 Sealing band 11 Cover strip 12 Piston seal 13 Piston end cap module 14 Magnet 15 Guiding band 16 Belt diverter 17 Wiper seal 18 Counters...

Страница 28: ...3 11 DGC K 80 GK This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website htt...

Страница 29: ...12 Plate 13 Clamping component 14 Mounting kit 15 Sealing band 16 Cover strip 17 Thrust piece 18 Compression spring 19 Cover 20 Wiper seal 21 Socket head screw DIN 6912 M8 20 A2 70 22 Sleeve 23 Diver...

Страница 30: ...12 DGC K 80 GK D2 This diagram is intended only to provide an overview of the individual components To order spare and wearing parts please use the online spare parts catalogue on the Festo website h...

Страница 31: ...d pin DIN 915 M3 6 45H 12 Plate 13 Clamping component 14 Mounting kit 15 Sealing band 16 Cover strip 17 Thrust piece 18 Compression spring 19 Cover 20 Wiper seal 21 Socket head screw DIN 6912 M8 20 A2...

Страница 32: ...groups for the repair and these differ from one another in the repair steps The size is the only determining factor for the repair Linear drive Other features Repair description starts on page DGC K 1...

Страница 33: ...ully push out the clamping components of the sealing band at the front and rear end cap module 2 Unscrew the self tapping screws on the front and rear end cap module 3 Remove both end cap modules from...

Страница 34: ...emove all four pressure supports The standard linear drives DGC K 18 GK have two plain bearings on the side of the piston module The linear drives with extended piston module DGC K 18 GV have four pla...

Страница 35: ...ll around Clip slot on piston cap Festo LUB KC11 Fill with grease Cushioning boss Festo LUB KC11 Grease all around Groove base on piston cap Festo LUB KC11 Grease all around O ring on connection cap F...

Страница 36: ...ngs at the side of the piston module Standard linear drives DGC K 18 GK Insert the two plain bearings into the piston module Linear drives with an extended piston module DGC K 18 GV Insert the four pl...

Страница 37: ...ers into the front sides of the piston module 2 Stretch the O ring over the two covers of the piston module 10 Insert all four pressure supports between the cylinder barrel and the sealing band 11 Pus...

Страница 38: ...nd rear end cap module 3 Remove the end cap module from the cylinder barrel 4 Repeat the steps for the other end cap module 5 Push the piston module out of the cylinder barrel 6 Remove the cover strip...

Страница 39: ...ston seals from the piston cap modules Assembling the linear drive When assembling a linear drive wearing parts such as the sealing band cover strip magnetic strip seals covers and the entire piston m...

Страница 40: ...area O ring on connection cap Festo LUB KC11 Grease for simpler assembly Plain bearing slide element Festo LUB KC11 Grease all around 1 Further information on the lubricant is included in the informat...

Страница 41: ...11 Move the piston module to the other end of the cylinder barrel once in order to secure the sealing band back in the guide The sealing band is pulled into the cylinder barrel by the draw of the pis...

Страница 42: ...odule onto the cylinder barrel Note Ensure that the sealing band and cover strip are correctly inserted in the end cap module Do not bend or compress the sealing band as this may damage or tear it and...

Страница 43: ...unpointed object can be used to lift the end cap module from the cylinder barrel The mounting surfaces of the two components must under no circumstances be damaged during this process otherwise there...

Страница 44: ...d screws from the piston body 16 Carefully remove the piston from the piston body Some force is required to remove the piston from the piston body because the two components are positioned in relation...

Страница 45: ...length Piston Festo LUB KC11 Grease all around Piston seal Festo LUB KC11 Grease all around Seal Festo LUB KC11 Grease all around Clip slot on piston cap Festo LUB KC11 Fill with grease Groove base o...

Страница 46: ...the diverter 6 Insert the sealing band into the piston module with the wider side of the sealing band facing downwards The overhang of the sealing band should be about the same on both sides of the p...

Страница 47: ...g component and tighten them to a tightening torque of 8 Nm 20 17 Repeat the steps on the other end of the linear drive 18 Position the cover strip by pulling the ends so that the overhang is approxim...

Страница 48: ...has a life time lubrication i e relubrication is not necessary 6 1 Maintenance of the band system Clean the band system if required with a soft cloth Note Avoid cleaning agents which will damage the b...

Страница 49: ...o hardware and software The hardware status and where applicable the software status of the product can be found on the rating plate of the product If the Electronic Documentation in whatever form is...

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