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26

START UP

Messa in funzione

The following operations must be carried out only by properly trained personnel. To make the 

contractual warranty

 effective, start 

up 

must be carried out by authorized service centres

.

Before calling the service centre it is advisable to make sure that all the installation steps have been completed (positioning, elec

-

trical connections, hydraulic connections).

Preliminary checks before turning on

1. Verify that :

-  the unit has not suffered visible damages due to transport or positioning

-  the unit is placed on an horizontal surface able to bear its weight

-  the minimum operating area are respected

-  the ambient conditions comply with the provided operating limits

-  the hydraulic and electrical connections has been carried out correctly
2. Disconnect the unit power suply line at the start and make sure that :

-  the unit power supply line complies with the regulations in force

-  the screws, fastening the electrical cables to the components inside the electrical panel of the unit, are well tightened (vibra

-

tions during transport phases could have caused some loosening)

3. Connect the unit power supply line and verify that :

-  the voltage of the power supply line complies with the the nominal one of the unit

-  for three phase power supply units, the unbalance between the phases is lower than 2% (a higher value produces an excesive 

current input on one or more phases causing possible damages to the electrical components of the unit)

NOTE

Example of phase unbalance calculation

- Read the value of the three line voltages using a voltmeter :

 

line voltage between phases L

1

 and L

2

 : 

V

1-2

 = 390 V

 

line voltage between phases L

2

 and L

3

 : 

V

2-3

 = 397 V

 

line voltage between phases L

3

 and L

1

 : 

V

3-1

 = 395 V

- Calculate the difference between the maximum and minimum value of the measured line voltages :

 

Δ

V

max

 = max ( V

1-2

 ; V

2-3

 ; V

3-1

 ) - min ( V

1-2

 ; V

2-3

 ; V

3-1

 ) = V

2-3

 - V

1-2

 = 397 - 390 = 7 V

- Calculate the average line voltage value :

 

Δ

average 

= ( V

1-2

 + V

2-3

 + V

3-1

 ) / 3 = ( 390 + 397 + 395 ) / 3 = 394 V

- Calculate the percentage unbalance value :

 

Δ

V

max

 / V

average

 x 100 = 7 / 394 x 100 = 1,78 % < 2 %

Turning on

Turn on the main switch of the unit (ON position).

A wrong sequence of the power supply phases is immediately detected by the phase sequence controller (standard on all the 

three phase power supply units) and reported on the display of the unit. To eliminate the error switch each other two phases of 

the power supply line.

Start all the plant components necessary to guarantee an adequate water flow rate on the plant hydraulic circuit.

Activate the unit in cooling or in heating mode operating on the user interface and setting a set point suitable to require the unit 

to work.

Checks and adjustments after turning on

Make sure that :

-  there are no refrigerant leakages (all the caps of the pressure connections must be fitted and screwed down)

-  the saturation temperature (dew point) corresponding to the condensing pressure is about 10-15°C higher than the outdoor air 

temperature in cooling and about 5°C higher than the water outlet temperature in heating

-  the saturation temperature (dew point) corresponding to the evaporating pressure is about 5°C lower than the water outlet 

temperature in cooling and about 5-10°C lower than the outdoor air temperature in heating

-  the superheating and the subcooling are between 5°C and 10°C

-  the compressor outlet temperature is 30-40°C higher than the saturation temperature (dew point) corresponding to the con

-

densing pressure

-  the difference between the water inlet and outlet temperature from the plate heat exchanger of the unit is inside the limits pro

-

vided, as indicated in the section "Technical data and performances"

-  the current absorbed by the compresor and the fans is lower than the maximum value admitted (FLA), as indicated in the 

section "Technical data and performances"

N .B .

 The reported values are reference values, to be considered only for units operating with water flow rate and temperatures 

similar to the nominal ones.

Содержание RXA 11.1

Страница 1: ...OUTDOOR INSTALLATION INSTALLATION AND OPERATION MANUAL R E F R I G E R A N T G A S E C O FRIEND L Y FERROLI adheres to EUROVENT certification programme The products appear in the directory of certifie...

Страница 2: ...f experiences and of particular research stu dies and has been made with top quality materials and advanced technologies The CE mark guarantees that the products satisfy all the applicable European Di...

Страница 3: ...EATING performances 14 Plant side hydraulic performances 15 Operating limits 18 Electrical data 19 Noise levels 20 Weights 21 Overall dimensions 22 Minimum operating area 22 CONNECTIONS 23 Hydraulic c...

Страница 4: ...n If the unit requires fixing contact only specialized service centers recognized by the manufacturer and use original spare parts The unit must be installed outdoor and connected to a hydronic coolin...

Страница 5: ...circuit contained in a compartment protected from the air flow to simplify the maintenance operations is equipped with rotary or scroll compressor according to the model mounted on damper supports bra...

Страница 6: ...and moisture residuals that could be present in the circuit high and low pressure switches in order to assure the compressor to operate inside the permitted limits 4 way reverse cycle valve 6 to allow...

Страница 7: ...and pump operating hours recording serial communication through Modbus protocol remote stand by remote cooling heating general alarm digital output Versions Each model can be supplied in three differe...

Страница 8: ...k allows to reduce the number of compres sor starts and to guarantee a more stable flow temperature Tank and modulating pump Allows the circulation of the water on the plant side with the possibility...

Страница 9: ...al interface on RS485 It allows to communicate with the unit controller and to view the operating conditions of the unit through Modbus communication protocol The RS485 serial line ensures the signal...

Страница 10: ...tional speed 900 900 900 900 900 900 rpm Total installed power 0 15 0 15 0 21 0 21 0 42 0 42 kW Plant side hydraulic circuit Expansion vessel volume VP 10 10 10 10 10 10 l Expansion vessel volume VA 5...

Страница 11: ...ops plant side 18 24 35 45 48 43 kPa Heating A2W45 source air in 2 C d b 1 C w b plant water in 40 C out 45 C Heating capacity 5 60 6 50 8 21 9 61 12 7 15 1 kW Power input 2 19 2 68 3 33 3 94 4 97 6 1...

Страница 12: ...5 45 6 74 kW EER 3 07 2 92 2 94 2 90 3 05 2 91 Water flow rate plant side 1266 1467 1855 2164 2868 3400 l h Pressure drops plant side 22 28 41 52 56 51 kPa Heating A7W35 source air in 7 C d b 6 C w b...

Страница 13: ...e graphs allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is...

Страница 14: ...allow to get the corrective factors to be applied to the nominal performances in order to obtain the real performances in the selected operating conditions The reference nominal condition is A7W35 sou...

Страница 15: ...options Pressure drops to be added unit with option Integrative electrical heaters Standard in the flow The graphs are referred to units operating with water at the temperature of 10 C density 1000 kg...

Страница 16: ...it with option Storing and pumping module Standard pump or Tank and standard pump Available static head unit with option Storing and pumping module High head pump or Tank and high head pump The graphs...

Страница 17: ...PERFORMANCES Available static head unit with option Storing and pumping module Modulating pump or Tank and modulating pump The graphs are referred to units operating with water at the temperature of...

Страница 18: ...0 45 25 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 COOLING Inlet air temperature d b C Outlet temperature plant side C 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 25 20 15 10 5 0 5 10 15 20 25 30 35 40 4...

Страница 19: ...30 1 50 230 1 50 230 1 50 230 1 50 V ph Hz F L A Maximum total current input 0 8 0 8 0 8 0 8 1 3 1 3 A F L I Maximum total power input 0 15 0 15 0 15 0 15 0 25 0 25 kW Standard pump option Power suppl...

Страница 20: ...81 72 57 46 41 11 1 77 4 75 3 73 6 69 9 66 4 62 2 56 5 49 0 81 72 57 46 41 14 1 79 5 77 4 75 7 72 0 68 5 64 3 58 6 51 1 83 74 59 48 43 17 1 79 5 77 4 75 7 72 0 68 5 64 3 58 6 51 1 83 74 59 48 43 Refer...

Страница 21: ...6 6 13 13 kg High head pump 8 8 13 13 14 14 kg Modulating pump 6 6 7 7 7 7 kg Tank and standard pump 37 37 52 52 67 67 kg Tank and high head pump 39 39 59 59 68 68 kg Tank and modulating pump 37 37 53...

Страница 22: ...Standard in the flow Frame 1 Frame 2 Frame 3 Modulating pump Standard pump High head pump Modulating pump Standard pump High head pump 1 1 M 1 M 1 M 1 M 1 M 1 M 1 M 2 1 M 1 M 1 M 1 M 1 M 1 M 1 M 3 1 M...

Страница 23: ...nsidering that according to the gly col quantity added the performances of the unit have to be corrected 3 Keep the unit electrically powered during the whole win ter The plate heat exchanger is prote...

Страница 24: ...e electrical heaters must be connected to a single phase power supply if the unit power supply is single phase or to a three phase power supply if the unit power supply is three phase Upstream protect...

Страница 25: ...to avoid damages to the unit Prevent the unit or parts of it from falling down Storing The units must be stored in a dry place repaired from sun rain sand or wind Do not stack the units Maximum temper...

Страница 26: ...390 7 V Calculate the average line voltage value average V1 2 V2 3 V3 1 3 390 397 395 3 394 V Calculate the percentage unbalance value Vmax Vaverage x 100 7 394 x 100 1 78 2 Turning on Turn on the mai...

Страница 27: ...ed on the unit To each button are associated a direct function indicated on the button itself and activated pressing the button an associated function indicated on the front of the instrument at the c...

Страница 28: ...ns Amber Active load Safety time in progress Pump Amber Active load Safety time in progress Display Normally are shown the setting temperature that is the water inlet temperature in tenths of Celsius...

Страница 29: ...set point heating COOL Display real set point cooling Hr CP01 Display compressor operating hours PU01 Display pump operating hours Programming Press ESC SET buttons at the same time combined function...

Страница 30: ...ger antifreeze heater relay 2 A resistive 250 Vac RAG RE1 Tank antifreeze heater Integrative heater 1st step DO5 P Pump 500mA 12Vdc voltage output for control of relay K1 4 A resistive 250 Vac AO2 RE2...

Страница 31: ...the Alarm digital output is disabled The deactivation of the alarm does not affect the alarm in progress Number of events per hour For some alarms the number of events per hour is recorded if in the...

Страница 32: ...larm is bypassed for 120 seconds from the activation of the compressor or of the reverse cycle valve The alarm is disabled during defrosting Er20 Differential pressure switch The alarm is activated if...

Страница 33: ...heat exchanger heater When the outdoor air temperature approaches 0 C if the unit is not working the pump is activated in any case to prevent exces sive cooling of the water in the pipes Integrative e...

Страница 34: ...must appear in the mes sage Some registers contain more than one piece of information in this case the bits representing the resource value are identified by means of the number of bits used Bit numbe...

Страница 35: ...4 N 0 STAND BY enable W 33471 82BF 1 5 N 0 Unit switching on 1 ON 0 OFF W 33471 82BF 1 7 N 0 Alarm Er05 R 33037 810D 1 5 N 0 Alarm Er20 R 33039 810F 1 4 N 0 Alarm Er30 R 33040 8110 1 6 N 0 Alarm Er41...

Страница 36: ...ly cable that connects the unit to the distribution panel is not affected by cuts cracks or alterations that could compromise the insulation Contact an authorized service center if maintenance is requ...

Страница 37: ...Inhalation Do not administer anything if the person has fainted Take the person outdoors Use oxygen or artificial respiration if necessary Do not administer adrenaline or similar substances Contact wi...

Страница 38: ...is informed about the potential risk of the load and knows what to do in case of accident or emergency Before starting transport make sure the load is properly secured and make sure the valve of the...

Страница 39: ...39...

Страница 40: ...40 Ferroli spa 37047 San Bonifacio Verona Italy Via Ritonda 78 A tel 39 045 6139411 fax 39 045 6100933 www ferroli it Cod 3QE27970...

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