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11. Drain fuel system completely or add a gasoline stabiliz-

er to the fuel system. If you have chosen to use a fuel
stabilizer and have not drained the fuel system, follow
all safety instructions and storage precautions in this
manual to prevent the possibility of fire from the ignition
of gasoline fumes. Remember, gasoline fumes can trav-
el to distant sources of ignition and ignite, causing risk
of explosion and fire.

NOTE: Gasoline, if permitted to stand unused for extended
periods (30 days or more), may develop gummy deposits
which can adversely affect the engine carburetor and cause
engine malfunction. To avoid this condition, add a gasoline
stabilizer to the fuel tank and run the engine a few minutes,
or drain all fuel from the unit before placing it in storage.

STARTING AFTER 
LONG TERM  STORAGE

Before starting the unit after it has been stored for a long
period of time, perform the following steps.

1. Remove any blocks from under the unit.

2. Install the battery if it was removed.

3. Unplug the exhaust outlet and air cleaner.

4. Fill the fuel tank with fresh gasoline. See engine manu-

al for recommendations.

5. See engine owner’s manual and follow all instructions

for preparing engine after storage.

6. Check crankcase oil level and add proper oil if neces-

sary. If any condensation has developed during stor-
age, drain crankcase oil and refill.

7. Check coolant level, refer to “Check Antifreeze Level” on

page 16.

8. Check Hydraulic oil level, refer to “Check Hydraulic Oil

Level” section on page 15.

9. Inflate tires to proper pressure.

10. Start the engine and let it run slowly. DO NOT run at

high speed immediately after starting. Be sure to run
engine only outdoors or in well ventilated area

STORAGE

Temporary Storage (30 Days Or Less)

Remember, the fuel tank will still contain some gasoline, so
never store the unit indoors or in any other area where fuel
vapor could travel to any ignition source. Fuel vapor is also
toxic if inhaled, so never store the unit in any structure used
for human or animal habitation.

Here is a checklist of things to do when storing your unit
temporarily or in between uses:

• Keep the unit in an area away from where children may

come into contact with it. If there’s any chance of unau-
thorized use, remove the spark plug (s) and put in a
safe place. Be sure the spark plug opening is protected
from foreign objects with a suitable cover.

• If the unit can’t be stored on a reasonable level surface,

chock the wheels.

• Clean all grass and dirt from the mower.

• If temperature is expected to drop below 35 degrees,

refer to Long Term Storage, Item 2.

Long Term Storage (Longer Than 30 Days)

Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:

1. Drain crankcase oil while engine is hot and refill with a

grade of oil that will be required when unit is used
again.

2. Use an Antifreeze tester to check the cooling system’s

level of protection. Read the instructions on the
Antifreeze container for the appropriate ratio of water to
Antifreeze for your geographical area.

3. Prepare the mower deck for storage as follows:

a. Remove mower deck from the unit.

b. Clean underside of mower deck.

c. Coat all bare metal surfaces with paint or light coat of

oil to prevent rusting.

4. Clean external surfaces and engine.

5. Prepare engine for storage. See engine owner’s 

manual.

6. Clean any dirt or grass from cylinder head cooling fins,

engine housing and air cleaner element.

7. Cover air cleaner and exhaust outlet tightly with plastic

or other waterproof material to keep out moisture, dirt
and insects.

8. Completely grease and oil unit as outlined in the

Regular Maintenance section.

9. Clean up unit and apply paint or rust preventative to any

areas where paint is chipped or damaged.

10. Be sure the battery is filled to the proper level with

water and is fully charged. Battery life will be increased
if it is removed, put in a cool, dry place and fully
charged about once a month. If battery is left in unit,
disconnect the negative cable.

Operating the Zero Turn Rider

12

WARNING

Never store the unit, with gasoline in engine or
fuel tank, in a heated shelter or in enclosed,
poorly ventilated enclosures. Gasoline fumes may
reach an open flame, spark or pilot light (such as
a furnace, water heater, clothes dryer, etc.) and
cause an explosion.

Handle gasoline carefully. It is highly flammable
and careless use could result in serious fire
damage to your person or property.

Drain fuel outdoors into an approved container
and away from open flame or sparks.

Содержание IS4000Z/D31

Страница 1: ...ower Tractor Mower Deck Models Description Models Description IS4000Z D31 IS4000Z w 31 HP B S D Engine 4000 72 72 Mower Deck IS4000Z KAV27 IS4000Z w 27 HP Kawasaki Engine 4000 61 61 Mower Deck Ferris...

Страница 2: ...OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE and all other obligations or lia...

Страница 3: ...tures Controls 6 Control Functions 6 Safety Interlock System 7 Operating the Zero Turn Rider 8 General 8 Checks Before Starting 8 Starting the Engine 9 Stopping the Rider 9 Mowing 9 Pushing the Rider...

Страница 4: ...e of the main frame rail behind the deck height plate The Mower Deck I D tag is located under the right hand guard near the front of the deck For location of Engine Serial Number refer to the Engine O...

Страница 5: ...ed container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel the unit indoors Check that operator s presence controls safe...

Страница 6: ...red or interfere with safe unit operation Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision TRANSPORTING AND...

Страница 7: ...k components and replace with manufacturer s recom mended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake...

Страница 8: ...f the individual controls Starting stopping driving and mow ing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for...

Страница 9: ...engages the mower Pull UP on the switch to engage the mower and push DOWN to disengage the mower F G Deck Lift Pedal Cutting Height Adjustment Pin These control the cutting height of the mower deck De...

Страница 10: ...ure all nuts bolts screws and pins are in place and tight Adjust the seat position and make certain you can reach all controls from the operators position Fill the fuel tanks with fresh fuel Refer to...

Страница 11: ...g down on the PTO switch E Figure 1 3 Engage the parking brake by pulling the handle D Figure 1 up until it locks into position 4 Move the throttle control H Figure 1 to mid throttle position and turn...

Страница 12: ...ol levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If n...

Страница 13: ...ting the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Operati...

Страница 14: ...ct with it If there s any chance of unau thorized use remove the spark plug s and put in a safe place Be sure the spark plug opening is protected from foreign objects with a suitable cover If the unit...

Страница 15: ...13 Notes...

Страница 16: ...X Check Tire Pressure 14 X X Check Hydraulic Fluid 15 X X Check Fuel Filter 15 X Clean Battery Cables 17 X Clean Sharpen Mower Blades 18 X Inspect Spark Plug 15 X Check Coolant Level 16 X Change Cool...

Страница 17: ...RAULIC OIL LEVEL NOTE Do not open the hydraulic oil reservoir unless oil is being added 1 Visually check that the hydraulic oil level is filled to the recess area C Figure 10 of the hydraulic oil rese...

Страница 18: ...R SCREENS Clean the radiator screens before each use to allow proper air flow through radiator and engine compart ment 1 Open the hood 2 Slide both radiator screens A Figure 12 up and out of the mount...

Страница 19: ...t installed Not all greases are compatible Ferris Red Grease P N 22285 is recommended automotive type high temperature lithium grease may be used when this is not available Oil control handle pivots f...

Страница 20: ...nsion Lubrication Both upper lower a arms RE PACK RE PACK BEARINGS BEARINGS ANUALLY ANUALLY RE PACK BEARINGS ANUALLY Figure 18 Front Caster Wheel Figure 17 Gearbox Drive Idler Pivot Figure 16 Control...

Страница 21: ...3 Clean the battery terminals and cable ends with a wire brush until shiny 4 Reinstall the battery and reattach the battery cables positive cable first B 5 Coat the cable ends and battery terminals wi...

Страница 22: ...ve all nicks and dents in blade edge If blade is severely damaged it should be replaced 4 Balance the blade as shown in Figure 22 Center the blade s hole on a nail lubricated with a drop of oil A bala...

Страница 23: ...21 Notes...

Страница 24: ...e fuel tank 4 Engine flooded 4 Move throttle control out of CHOKE position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7...

Страница 25: ...oking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4...

Страница 26: ...iginal position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the max...

Страница 27: ...e the com pressed spring length The spring should be 2 to 2 1 8 5 0cm 5 4cm when compressed 5 If the spring is not within this range jack up the rear of the machine and secure with jackstands Remove b...

Страница 28: ...arrow in Figure 30 3 Loosen the jam nuts and adjust the square head allen screw located above each spring 4 After adjusting all four 4 springs recheck the meas urements and adjust if necessary Figure...

Страница 29: ...meas urements are achieved making sure the deck lift pedal arm is still resting against the quick pin 27 Troubleshooting Adjustment Service Figure 32 Height Measurement Location 72 deck shown Figure 3...

Страница 30: ...t nuts B Figure 35 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjus...

Страница 31: ...tment linkage A to adjust If the machine creeps forward turn the linkage CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the linkage COUNTER CLOC...

Страница 32: ...pulley and remove belt from all pulley grooves 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the pulley grooves Figure 39 6 Install the drive belt on the g...

Страница 33: ...ves and pull around the idler pulley Clutch Belt Replacement Adjustment 1 Install the clutch belts over the top of the clutch into the grooves of the crankshaft pulley and around the idler pulley 2 Pu...

Страница 34: ...h Pump Drive Belt Replacement 1 Place the belts over the clutch into the crankshaft pulley grooves 2 Carefully rotate the idler arm with the breaker bar counter clockwise see Figure 42 and wrap the be...

Страница 35: ...0 hours or 12 months 1 Remove the mower deck drive belt see MOWER DRIVE BELT REMOVAL REPLACEMENT for instructions 2 Rotate the the mower deck drive pulley on the gear box so the drain plug is aligned...

Страница 36: ...the electrolyte temperature is at least 60 F The best method of making certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is...

Страница 37: ...can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extreme care when jump star...

Страница 38: ...orates in the hot afternoon sun LC 1 HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water A method of verifying the amount that yo...

Страница 39: ...at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Th...

Страница 40: ...start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes a...

Страница 41: ...y cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannot function properly if the grass is wet or if the grass is simply...

Страница 42: ...terial This material in turn acts as an inexpensive fertilizer for your lawn and garden How to start a healthy compost pile 1 Build a bin using bricks fencing cement blocks etc or pur chase a prefabri...

Страница 43: ...e Blades are installed incorrectly Reinstall the blades correctly Stepped Cutting Streaking Streaking Streaking is when thin strips of uncut grass are left behind the mower Streaking is usually caused...

Страница 44: ...tly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades Deck is clogged with grass clippings Clean out the deck Deck shell is damaged Repair or replace the deck...

Страница 45: ...lustrations which show the relationship of the parts and how they go together as well as giving the replace ment part numbers and quantities used Important assembly notes and special torque values are...

Страница 46: ...LC 9 Notes...

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