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9

Service and Maintenance

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive. 

Safe Handling of Gasoline

 

• Extinguish all cigarettes, cigars, pipes, and other sources

of ignition. 

• Use only approved gasoline containers. 
• Never remove the gas cap or add fuel with the engine

running. Allow the engine to cool before refueling. 

• Never fuel the machine indoors. 
• Never store the machine or fuel container where there is

an open flame, spark, or pilot light such as near a water

heater or other appliance. 

• Never fill containers inside a vehicle or on a truck bed

with a plastic bed liner. Always place containers on the

ground away from your vehicle before filling. 

• Remove gas-powered equipment from the truck or

trailer and refuel it on the ground. If this is not possible,

then refuel such equipment on a trailer with a portable

container, rather than from a gasoline dispenser nozzle. 

• Keep nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete. Do

not use a nozzle lock-open device. 

• If fuel is spilled on clothing, change clothing immediately. 
• Never over-fill the fuel tank. Replace gas cap and tighten

securely. 

• Use extra care in handling gasoline and other fuels. They

are flammable and vapors are explosive. 

• If fuel is spilled, do not attempt to start the engine but

move the machine away from the area of spillage and

avoid creating any source of ignition until fuel vapors

have dissipated. 

• Replace all fuel tank caps and fuel container caps

securely. 

Maintenance and Storage

 

• Always observe safe refueling and fuel handling practices

when refueling the unit after transportation or storage. 

• Always follow the engine manual instructions for storage

preparations before storing the unit for both short and

long term periods. 

• Always follow the engine manual instructions for proper

start-up procedures when returning the unit to service. 

• Never store the machine or fuel container inside where

there is an open flame, such as in a water heater. Allow

unit to cool before storing. 

• Shut off fuel while storing or transporting. Do not store

fuel near flames or drain indoors. 

• Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.

Replace all worn or damaged decals. 

• Never tamper with safety devices. Check their proper

operation regularly. 

• Disengage drives, lower implement, set parking brake,

stop engine and remove key or disconnect spark plug

wire. Wait for all movement to stop before adjusting,

cleaning or repairing. 

• Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires. Clean up oil or fuel

spillage. 

• Let engine cool before storing and do not store near

flame. 

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. 

• Park machine on level ground. Never allow untrained

personnel to service machine. 

• Use jack stands to support components when required. 
• Carefully release pressure from components with stored

energy. 

• Disconnect battery or remove spark plug wire before

making any repairs. Disconnect the negative terminal

first and the positive last. Reconnect positive first and

negative last. 

• Use care when checking blades. Wrap the blade(s) or

wear gloves, and use caution when servicing them. Only

replace blades. Never straighten or weld them. 

• Keep hands and feet away from moving parts. If possible,

do not make adjustments with the engine running. 

• Charge batteries in an open well ventilated area, away

from spark and flames. Unplug charger before connecting

or disconnecting from battery. Wear protective clothes

and use insulated tools. 

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components

and replace with manufacturer’s recommended parts,

when necessary. 

• Check brake operation frequently. Adjust and service as

required. 

• Use only factory authorized replacement parts when

making repairs. 

• Always comply with factory specifications on all settings

and adjustments. 

• Only authorized service locations should be utilized for

major service and repair requirements. 

• Never attempt to make major repairs on this unit unless

you have been properly trained. Improper service

procedures can result in hazardous operation, equipment

damage and voiding of manufacturer’s warranty. 

Содержание 5901843

Страница 1: ...N o t f o r R e p r o d u c t i o n...

Страница 2: ...with Remote Oil Tank Select Models 31 Changing the Engine Oil and Filter Engines with Remote Oil Tank 31 Changing the Engine Oil and Filter All Other Models 32 Clean the Engine Compartment Area with P...

Страница 3: ...5901875 5901877 5901977 5901978 5901995 5901996 5901923 5901924 5901927 5902025 5902026 5902027 5902028 5902029 5902030 5902078 5902079 5902080 5902081 5902088 5902089 5902090 The product identificat...

Страница 4: ...awn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understandi...

Страница 5: ...cher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Moving Parts Thi...

Страница 6: ...is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically te...

Страница 7: ...r with good artificial light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s posi...

Страница 8: ...e your authorized dealer for recommendations of available weights to improve stability Do NOT Avoid starting stopping or turning on a slope Do NOT make sudden changes in speed or direction which could...

Страница 9: ...ool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good worki...

Страница 10: ...machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt Inspection of the Roll Ba...

Страница 11: ...ng 4 Check that the buckle and latch B operate properly and that the latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily Safe...

Страница 12: ...he mower when children or others are near Keep bystanders away Do not carry riders especially children even with the blades off They may fall off or return for another ride when you are not expecting...

Страница 13: ...mputation and Pinch Point Hazard To avoid injury from rotating parts stay clear of parts and keep all shields and guards in place Decal Warning Folding Roll Bar Part Number 5104082YP WARNING Avoid ser...

Страница 14: ...rollover Do not operate without the roll bar installed and operational Safety Decals and Icons Export Models Read the safety decals before operating your unit The cautions and warnings are for your sa...

Страница 15: ...ts hazard Keep bystanders and children a safe distance away Remove objects that can be thrown by the blade Do not mow without discharge chute in place This limit was determined per International Stand...

Страница 16: ...o NOT jump off if the mower tips Read and follow all operating instructions and warnings in the operator s manual Warning Low Overhanging Obstacles Hazard Check for overhead clearances before driving...

Страница 17: ...ations The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To le...

Страница 18: ...the drive wheel will turn See the Zero Turn Riding Mower Driving Practice section for steering instructions Fuel Level Gauge Displays the fuel level in the tank Parking Brake Pull the parking brake l...

Страница 19: ...w to the engine Fuel Tank Cap To remove the cap turn counter clockwise Removable Floor Plate The floor plate can be removed for easy access to the mower deck To remove the plate remove the retainer ha...

Страница 20: ...hrottle forward to increase engine speed and back to decrease engine speed Always operate at FULL throttle when mowing Fast throttle speed Slow throttle speed Choke Close the choke for cold starting O...

Страница 21: ...urs are always visible even when the engine is OFF Malfunction Indicator Lamp M I L The malfunction indicator lamp detects problems with the engine If the malfunction indicator lamp begins to flash wh...

Страница 22: ...t a minute before engaging the PTO switch or driving the unit 5 After warming the engine always operate the unit at FULL throttle when mowing In the event of an emergency the engine can be stopped by...

Страница 23: ...ice Before attempting to drive the zero turn riding mower make sure you have read the FEATURES AND CONTROLS section and understand the location and function of all the unit s controls The ground speed...

Страница 24: ...voting directly on the tire tread it is best to keep both wheels going at least slightly forward Practice Turning in Place 18 To turn in place zero turn gradually move one ground speed control lever f...

Страница 25: ...often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the gr...

Страница 26: ...asting Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades...

Страница 27: ...mission release levers open and close the transmission bypass valves 3 To open the transmission bypass valves rotate the transmission release levers to the bypass position A Figure 24 The transmission...

Страница 28: ...trailer with an appropriately sized clevis pin A Figure 26 and clip B 26 Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes Th...

Страница 29: ...fuel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire Note Fuel if permitted to stand unused for extended periods 30 days or more may develop gummy deposit...

Страница 30: ...is highly flammable and must be handled with care Allow the engine to cool for at least three 3 minutes before refueling Do not allow open flame smoking or matches in the area Avoid over filling and...

Страница 31: ...re that the unit is parked on a flat level surface when checking the engine oil level 1 Park the unit on a flat level surface Engage the parking brake and disengage the PTO Allow the engine to run unt...

Страница 32: ...s action requires moderate force 31 12 Remove the engine oil dipstick and check the oil level Maximum oil level is the FULL line G Figure 29 on the dipstick If the oil level is at or below the ADD 1 Q...

Страница 33: ...ance testing adjustment and repair of the unit Be prepared to collect the fluid with suitable leakproof containers before opening or disassembling any component containing fluids Do not pour waste ont...

Страница 34: ...After the oil has drained from the transaxle remove the oil filter C from the transaxle housing 4 Install a new filter and a new O ring onto the filter cover and install the filter cover Torque the fi...

Страница 35: ...nd reverse at normal speeds then the transaxles transmissions are considered purged Checking Tire Pressures Tire pressure should be checked periodically and maintained at the levels shown in the Speci...

Страница 36: ...caster yoke axles Yearly 1 Remove the 1 4 28 bolt B Figure 39 screwed into the caster and install a 1 4 28 grease fitting 39 2 Grease the front caster 3 Remove the 1 4 28 grease fitting and reinstall...

Страница 37: ...d B and the notch C is 25 6 35 mm deep or greater The mower blade is broken or bent 41 4 If the cutting edges are not sharp or have nicks sharpen the blades WARNING Thrown objects and fire hazard Grin...

Страница 38: ...ents B If your unit features a suspension seat identify your suspension seat and follow the correct instructions below See Figure 45 45 Seat Adjustment Lever Forwards Backwards The seat can be adjuste...

Страница 39: ...r Cutting Height Adjustment The cutting height adjustment pin A Figure 48 controls the mower s cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 5 12 7 cm in 1 4 0 6 cm incremen...

Страница 40: ...tion This unit is equipped with a removable floor pan which can be removed to provide better access to the mower deck 1 Loosen and remove the retaining hardware A Figure 50 that secures the floor pan...

Страница 41: ...e ground speed control levers out towards the NEUTRAL LOCKOUT position if the ground speed control lever aligns with the notch in the neutral lock plate adjustment is complete if the ground speed cont...

Страница 42: ...brackets D CAUTION Do not adjust the springs to be shorter than 2 3 8 6 03 cm when compressed This may damage the spring mechanism 7 Turn the adjustment nuts E to compress or release the spring 8 Eng...

Страница 43: ...ck 7 Remove the cutting height adjustment pin from in front of the deck lift pedal arm Lift mower deck and reinstall adjustment pin in desired mowing height Deck Leveling Adjustment Before adjusting t...

Страница 44: ...justed procedure to verify that the deck has been leveled correctly If the mower deck does not measure 4 10 2 cm in the front and 4 1 4 10 8 cm in the rear proceed with step 8 8 Loosen the jam nut A a...

Страница 45: ...d correctly Deck Lift Assist Springs Some models are equipped with deck lift assist springs A Figure 63 that assist the operator in raising the mower deck with the deck lift pedal The deck lift assist...

Страница 46: ...nt should equal 10 1 4 26 cm 1 8 0 32 cm If not loosen the jam nut C on the eye bolt D and then turn the adjustment nut E until the measurement is achieved Tighten the jam nut 65 11 Re install the mow...

Страница 47: ...ment is achieved Tighten the jam nut and the 3 8 nut that secures the rear idler pulley to the deck 13 Re install the long left hand deck belt See Long Left Hand Deck Belt Replacement for re installat...

Страница 48: ...three positions in which the upper shock mount can be positioned to If adjusting the spring s pre load does not achieve the ride requirement the shock should be moved to the next higher numbered uppe...

Страница 49: ...adjustments to the jack s position The shock should move freely on the mounting bolt when the pressure is relieved 4 Remove the upper shock mounting hardware and pivot the shock to the next higher nu...

Страница 50: ...not turnover or start Cause Remedy Parking brake not engaged Engage parking brake PTO electric clutch switch in ON position Place in OFF position Problem Engine will not turnover or start Ground speed...

Страница 51: ...ectly Problem Excessive belt wear or breakage Cause Remedy Bent or rough pulleys Repair or replace Using incorrect belt Replace with correct belt Incorrect belt tension Adjust to correct tension Probl...

Страница 52: ...ctly Level the deck correctly Blades are dull or worn Sharpen or replace the blades Blades are damaged Replace the blades Deck is clogged with grass clippings Clean out the deck Deck shell is damaged...

Страница 53: ...i Model FT730V CS41 R EFI Electrical System 12 volt 30 amp charging coil Battery 340 cca CHASSIS Fuel Tank Capacity 11 gallons 41 6 L total Rear Wheels Tire Size Models with 52 Decks 24 X 9 5 12 Tire...

Страница 54: ...Drive Belt Conventional Single Belt Deck Drive Systems 1 year 12 months or 100 hours whichever occurs first 90 days Mower Deck Drive Belt Two Belt Deck Drive Systems 3 years 36 months or 300 hours wh...

Страница 55: ...on equivalent parts is not covered by warranty Normal Wear and Tear Like all mechanical devices the unit is subject to wear even when properly maintained This warranty does not cover replacement or re...

Страница 56: ...N o t f o r R e p r o d u c t i o n...

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