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5. Remove the old long left hand belt from the PTO clutch

pulley (G) and the top groove of the center spindle pulley

(H).

6. Install the new long left hand belt onto the PTO clutch

pulley and the center spindle pulley.

7. Install the long left hand belt into the belt guide on the

adjustable idler pulley.

8. Verify that the V-side of the belt runs in the pulley grooves

of the center spindle pulley and the PTO clutch pulley.

Make sure that the back side of the belt contacts the face

of the adjustable idler pulley. Make sure that the belt is

correctly routed in the belt guides (F & I).

9. Using a 1/2" breaker bar place the square end in the

opening in the PTO clutch drive idler arm and rotate the

idler arm

clockwise

, which will relieve tension on the belt

exerted from the idler arm. Install the long left hand belt

onto the left hand spindle pulley. Carefully release the

tension on the breaker bar.

10. Set the mower deck to the 3-1/2" (8,9 cm) cutting

position.

11. Measure the coil-to-coil length (A, Figure 67) of the long

left hand belt tensioning spring (B). The measurement

should equal 10-1/4" (26 cm) ± 1/8 (0,32 cm). If not,

loosen the jam nut (C) on the eye bolt (D) and then turn

the adjustment nut (E) until the measurement is achieved.

Tighten the jam nut.

12. Re-install the mower deck guards and the floor pan.
13. Run the mower under no-load condition for about five (5)

minutes to break in the new belts.

Short Right Hand Deck Belt

Replacement (60" / 61" Mower Decks)

NOTICE

To avoid damaging belts,

do not pry over

pulleys

1. Park the unit on a smooth level surface such as a

concrete floor. Disengage the PTO, engage the parking

brake, turn the ignition switch to OFF, and remove the

ignition key.

2. Lower the mower deck to it’s lowest cutting position and

remove the mower deck guards and floor pan to gain

access to the mower deck drive belts.

3. Remove the long left hand deck belt. See

Long Left Hand

Deck Belt Replacement

for removal instructions.

WARNING

Use extreme caution when rotating the idler arm, due to

the increased tension in the spring as the idler arm is being

rotated. Injury may result if the idler arm is prematurely

released while the spring is under tension.

4. Rotate the spindle drive idler arm (A, Figure 68)

clockwise

, which will relieve tension on the belt exerted

from the idler arm. Remove the belt from the rear idler

pulley (B) and then the right hand spindle pulley (C).

Carefully release the tension on the spindle drive idler

arm.

5. Remove the spring anchor hardware (D) that anchors the

idler arm spring (E) to the mower deck.

6. Remove the old short right hand belt (F) from the front

idler pulley (G) and the center spindle pulley (H).

7. Install the new short right hand belt onto the center

spindle pulley and the front idler pulley.

8. Re-connect the idler arm spring. Install the 3/8 washer

and then the spacer onto the shaft of the 3/8 bolt. Install

the hook of the idler arm spring around the body of the

spacer and then install the bolt into the spring anchor tab

and then secure with the 3/8 nylock flange nut.

9. Rotate the spindle drive idler arm

clockwise

, which will

relieve tension on the belt exerted from the idler arm. Re-

install the belt on the right hand spindle pulley and then

the rear idler pulley. Make sure that the V-side of the belt

Содержание 5901572

Страница 1: ...N o t f o r R e p r o d u c t i o n ...

Страница 2: ...ard Engines with Remote Oil Tank Select Models 30 Changing the Engine Oil and Filter Engines with Remote Oil Tank 30 Changing the Engine Oil and Filter All Other Models 32 Clean the Engine Compartment Area with Pressurized Air and Water 32 Engine Maintenance 33 Containing Spilled Fluids and Proper Disposal of Waste 33 Electronic Fuel Injection EFI System EFI Models 33 Inspect Muffler and Spark Arr...

Страница 3: ...t may vary from the images displayed LEFT and RIGHT are as seen from the operator s position Ferris is a registered trademark of Briggs Stratton Identifying Your Unit The following products are covered by this manual 5901855 5901856 5901857 5901858 5901572 5901872 5901881 5901979 5901980 5901981 5901982 5901983 5901937 5901938 5902031 5902032 5902033 5902034 5902035 5902039 5902064 5902065 5902066...

Страница 4: ... rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The safety alert triangle in text signifies important cautions or warnings which must be followed Operating Safety Congratulations on p...

Страница 5: ...soil conditions If you feel unsure about operating the unit on a slope don t do it It s not worth the risk Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this unit without the entir...

Страница 6: ...r to contact low overhanging obstacles such as tree branches and guide wires Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior ...

Страница 7: ...Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive Use only an ap...

Страница 8: ...ility is equal to 60 of the angle at which machine lift off occurred in static tests Actual dynamic stability may vary depending on operating conditions Do Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the s...

Страница 9: ... long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attach...

Страница 10: ... machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt Inspection of the Roll Bar Protective Structure WARNING Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death A ROLL BAR like any other safety device needs to be periodi...

Страница 11: ... Check that the buckle and latch B operate properly and that the latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily Safety Decals and Icons North American Models Read the safety decals before operating your unit The cautions and warnings are for your safety Understand and follow all safety decals to avoid a personal injury...

Страница 12: ...the mower when children or others are near Keep bystanders away Do not carry riders especially children even with the blades off They may fall off or return for another ride when you are not expecting it Look down behind and to the side before changing directions and while backing DANGER Loss of control and roll over hazard Operating on slopes can be hazardous and cause loss of control and roll ov...

Страница 13: ...R Keep hands and feet away from deck Do not operate mower unless discharge chute or entire grass catcher is in its proper place Decal Warning Folding Roll Bar Part Number 5104082YP WARNING Avoid serious injury or death from roll over Keep roll bar in the raised and locked position and use seat belt There is no roll over protection when the roll bar is down Lower the roll bar only when necessary an...

Страница 14: ...Decals and Icons Export Models Read the safety decals before operating your unit The cautions and warnings are for your safety Understand and follow all safety decals to avoid a personal injury or damage to the unit WARNING If any safety decals become worn or damaged and cannot be read order replacement decals from your local dealer 6 Located near the transmission fans Located on the front of the ...

Страница 15: ...ischarge chute in place This limit was determined per International Standard ISO 5395 3 2013 Section 4 6 and is based on the ISO 5395 3 Stability Test procedure described in Annex A The 15 degree limit of stability is equal to 60 of the angle at which machine lift off occurred in static tests Actual dynamic stability may vary depending on operating conditions 5061246 Decal Pinch Point Danger Disme...

Страница 16: ...ng Obstacles Hazard Check for overhead clearances before driving under any objects Stay clear Do NOT allow roll bar to contact low overhanging obstacles such as tree branches and guide wires Read and follow all operating instructions and warnings in the operator s manual Safety Icons for Optional Jack Kit Accessory An optional jack kit is available as an accessory through your normal parts source ...

Страница 17: ...r Controls 7 A Deck Lift Pedal B Cutting Height Adjustment Pin C Deck Lift Lock Lever D Ground Speed Control Levers E Fuel Level Gauge One per fuel tank F Parking Brake G Suspension Seat H Roll Bar I Fuel Selector Value Located behind Seat on left side of unit J Fuel Tank Cap One per fuel tank K Removable Floor Plate L Transmission Oil Fill Tank One per transmission M Hydraulic Actuators One per t...

Страница 18: ...ound speed and direction of the zero turn riding mower The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel 10 Forward Neutral Reverse The parking brake must be disengaged before attempting to move the ground speed control levers from the NEUTRAL position Moving a lever forward A from the NEUTRAL position B increases the FORWARD speed of the ass...

Страница 19: ...plate release the latch by moving the seat latch towards the front of the unit and then raise the seat plate The seat latch is spring loaded When the seat plate is lowered back into place the seat latch will lock the seat plate into place Instrument Control Panel Fuel Injected Models Figure 12 depicts an instrument control panel for a unit equipped with a Briggs Stratton fuel injected engine 12 A ...

Страница 20: ...ords the number of hours that the engine has run and the number of hours that the PTO switch has been engaged A Hour Glass Icon The hour glass icon flashes when the hour meter is recording the passage of time B Mode Icon The mode icon will display an E when displaying engine hours and a P when displaying PTO hours C Time Display This is the number of hours that are recorded The default display of ...

Страница 21: ... allow open flame smoking or matches in the area Avoid over filling and wipe up any spills WARNING Do NOT load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring...

Страница 22: ...hile sitting in the operator s seat engage the parking brake make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 2 A warm engine may not require choking Set the engine throttle control to FAST throttle position Then fully close the choke by pulling the knob OUT fully 3 Insert the key into the ignition switch and turn it to the START positio...

Страница 23: ...he levers toward neutral Basic Driving Forward Travel Practice 16 Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat Note Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the MAINTENANCE PROCEDURES section of this manual Reverse Travel Practice 17 LOOK DOWN AND BEHIND then gradu...

Страница 24: ...e moving the LEFT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the unit LEFT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass Mowing 1 Engage the parking brake Make sure that the PTO switch is disengaged the ground speed control levers are locked in the NEUTRAL position a...

Страница 25: ...der using a grass collection system and starting a compost pile 22 When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between three and five inches high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sha...

Страница 26: ...Mulching Requires EXCELLENT Mowing Conditions Mulching mowers cannot function properly if the grass is wet or if the grass is simply too high to cut Even more than normal mowing mulching requires that the grass be dry and the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter con...

Страница 27: ...1 Pull the hair pin clips A Figure 26 out of the retainer pins B 26 2 Rotate the retainer pins so that the handle of the pin is pointing up C 3 Remove the retainer pins You may need to push or pull on the top loop D of the roll bar in order to pull the pins out of the roll bar 4 Lower the roll bar 5 With the handles of the retainer pins pointing up install the retainer pins into the roll bar and s...

Страница 28: ... cover If the unit can t be stored on a reasonably level surface chock the wheels Clean all grass and dirt from the mower Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Fuel and Maintenance instructions in the OPERATOR SAFETY section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be r...

Страница 29: ...ange of hydraulic oil Every 400 Hours or Yearly Change hydraulic oil and filter ENGINE MAINTENANCE Before Each Use Check engine oil level Every 25 Hours ENGINE MAINTENANCE Check Clean cooling fins and intake Every 50 Hours Check Clean spark arrester Refer to Engine Owner s Manual Service air filter Change engine oil and filter Check Replace spark plugs Check Replace fuel filter More often in hot O...

Страница 30: ...econnect the negative battery cable when finished Check Engine Oil Level Interval Before Each Use Refer to the engine operator s manual for dipstick and oil fill locations and specific engine oil check and fill procedures Briggs Stratton Vanguard Engines with Remote Oil Tank Select Models Some models in this series of mower feature a remote oil tank A Figure 29 that supplies oil to the engine Unit...

Страница 31: ...is routed through the mower s engine deck To catch the drained oil place a suitable container underneath the mower s engine deck 31 7 Remove the cap from the drain spout of the oil drain valve 8 To operate the oil drain valve turn counter clockwise to open and drain the engine oil into a suitable container 9 After the engine oil has drained turn the oil drain valve clockwise to close and re instal...

Страница 32: ...or s manual for oil filter replacement instructions 2 Remove the oil drain hose D from its storage position and route the hose so that when the oil drain cap is removed the oil can be drained into a small pan 3 Place a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the oil drain cap from the oil drain hose and drain the engine oil 4 After draining replace th...

Страница 33: ...equipment replacement parts WARNING Replacement parts must be the same and installed in the same position as the original parts or fire could result Fuse Location and Identification The electrical system for this unit is equipped with two replaceable fuses See the chart below for the circuit amperage and approximate location of the fuses Circuit Amperage Approximate Location Main 25 amp Instrument...

Страница 34: ...ack of power or drive after short term operation High operation temperature and excessive expansion of oil Before starting make sure the transaxles transmissions are at the proper oil levels If it is not fill to the specifications outlined in the Check Fill Transmission Oil Level procedure Purging Air from the Hydraulic System 1 Chock the front wheels to prevent the unit from rolling Raise the rea...

Страница 35: ... grease p n 5109902X1 It is recommended that you service your product with similar grease 5109902X1 is available through your normal part source Using non compatible grease could damage or cause premature parts failures Oil control handle pivots seat plate pivots deck lift pivots discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil ...

Страница 36: ...41 2 Using a wrench remove the bolt securing the blade to the spindle Inspecting Sharpening and Balancing the Mower Blades CAUTION Laceration hazard Mower blades are sharp Always wear gloves when handling or working near mower blades 1 Remove the mower blade from the unit See Removing the Mower Blades 2 Clean the blade to remove any dried grass or other debris DANGER Thrown objects hazard Avoid in...

Страница 37: ...A Figure 43 when grinding DO NOT change the mower blade bevel 43 7 The mower blade should have a maximum of 1 64 0 40 mm cutting edge B or less CAUTION Thrown objects hazard An unbalanced mower blade can create excessive vibration and damage the unit or cause mower blade failure resulting in thrown debris Be sure blade is balanced before installing 8 Clamp a nail in a bench vise hang the blade on ...

Страница 38: ...ustment knob until the desired amount of lumbar is achieved Back Angle Adjustment Knob Turn the back angle adjustment knob until the desired amount of back angle is achieved Adjusting the Height of the Head Rest This unit is equipped with an adjustable head rest assembly that can be positioned at four different heights 1 Loosen the outer hardware A Figure 47 that secures the head rest assembly B t...

Страница 39: ...or Cutting Height Adjustment The cutting height adjustment pin A Figure 50 controls the mower s cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 5 12 7 cm in 1 4 0 6 cm increments Note Make sure that the pin is inserted into the holes in both upper and lower plates of the pin box B 50 To set the cutting height at 1 1 2 3 8 cm 1 While sitting in the operator s seat press the...

Страница 40: ...ation This unit is equipped with a removable floor pan which can be removed to provide better access to the mower deck 1 Loosen and remove the retaining hardware A Figure 52 that secures the floor pan to the frame of the unit 52 2 Tilt the back end of the floor pan up and then remove it from the unit 3 To re install the floor pan Reverse the removal procedure Neutral Adjustment The neutral system ...

Страница 41: ...he ground speed control levers out towards the NEUTRAL LOCKOUT position if the ground speed control lever aligns with the notch in the neutral lock plate adjustment is complete if the ground speed control lever stops it s return motion past the notch while standing at the rear of the unit position the set collar so the neutral return spring is less compressed if the ground speed control lever stop...

Страница 42: ...ment the spring length will need to be adjusted 5 Disengage the parking brake 6 Loosen the set collar C and slide it away from the back of the parking spring bracket D CAUTION Do not adjust the spring to be shorter than 2 1 2 6 4 cm when compressed This may damage the brake mechanism 7 Turn the adjustment nut E to compress or release the spring 8 Engage the parking brake and re measure the spring ...

Страница 43: ...g the ball joint to the lift pivot arm Turn the ball joint clockwise to shorten the distance between the rod pivots or counter clockwise to lengthen the distance between the rod pivots Install the ball joint on the lift pivot arm and secure with the 1 2 hardware previously removed Tighten the jam nut against the lift rod 60 5 To adjust the outer lift rod A Figure 61 loosen the jam nut B on the fro...

Страница 44: ...m position 2 Loosen the jam nut A Figure 63 on the deck linkages B 63 3 Turn the hex adjusters on the deck linkages C clockwise to raise the mower deck or counter clockwise to lower the mower deck Note If you are lowering the mower deck measure the amount of visible threads D on the deck linkages If the amount of visible threads shown reaches 2 5 1 cm do not lower the mower deck by adjusting the d...

Страница 45: ...o NOT attempt to adjust the spring length or lifting performance will be compromised Long Left Hand Deck Belt Replacement NOTICE To avoid damaging belts do not pry over pulleys 1 Park the unit on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 Lower the mower deck to it s lowest cutting positio...

Страница 46: ...pulleys 1 Park the unit on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn the ignition switch to OFF and remove the ignition key 2 Lower the mower deck to it s lowest cutting position and remove the mower deck guards and floor pan to gain access to the mower deck drive belts 3 Remove the long left hand deck belt See Long Left Hand Deck Belt Replacem...

Страница 47: ... secure the rear idler pulley D to the deck This will allow the rear idler pulley to move in it s adjustment slot allowing the belt to be removed 69 5 Rotate the spindle drive idler arm E clockwise which will relieve the tension on the short right hand belt F exerted from the idler arm Remove the belt from the rear back side idler pulley and then the right hand spindle pulley G Carefully release t...

Страница 48: ... 7 Re install the spring anchor eye bolt into the spring anchor tab and loosely fasten the adjustment nut 8 Tighten the nut until the spring M achieves a coil to coil measurement of 6 3 8 16 19 cm 9 Tighten the jam nut 10 Re install the clutch anchor pad to the PTO clutch and secure using the hardware previously removed Reconnect the wire harness to the PTO clutch 11 Re install the mower belt See ...

Страница 49: ... operator s weight and or operating conditions 73 The front shock assemblies can be adjusted by changing the spring s pre load The rear shock assemblies can be adjusted by changing the spring s pre load and or upper mounting position A spanner wrench B was included with the literature packet that came with this unit The spanner wrench is used to adjust the spring s pre load Items to consider befor...

Страница 50: ... 6 Re install the rear drive tires Torque the lug bolts to 85 95 ft lbs 115 129 Nm Remove the jack stands from under the unit Note If a collection system is installed on the unit it is recommended that the rear suspension be adjusted stiffer due to the added weight of the collection system To Adjust the Upper Mounting Position Rear Shocks 1 Park the unit on a flat level surface such as a concrete ...

Страница 51: ...e life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue to operating properly This troubleshooting guide lists the most common problems their causes and remedies Refer to Maintenance Procedures for instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can ...

Страница 52: ... or worn Replace belt Problem Brake will not hold Cause Remedy Brake is incorrectly adjusted See Parking Brake Adjustment Braking pads in transmissions worn See authorized dealer Problem Unit steers or handles poorly Cause Remedy Steering linkage is loose Check and tighten any loose connections Improper tire inflation See Checking Tire Pressures Troubleshooting the Mower Problem Mower will not rai...

Страница 53: ...use Remedy Deck is not leveled correctly Level the deck correctly Tires are not properly inflated Check and inflate the tires Blades are damaged Replace the blades Deck shell is damaged Repair or replace the deck Mower spindle is bent or loose Repair or replace the spindle Blades are installed incorrectly Reinstall the blades correctly Problem Uneven Cutting Uneven cutting is waviness or smooth tr...

Страница 54: ...20 amp alternator Battery 340 CCA Fits models 5901980 5901981 Briggs Stratton Vanguard EFI Make Briggs Stratton Model 543777 0012 J1 543777 2125 J1 Electrical System 12 volt 20 amp alternator Battery 340 cca Fits models 5901982 5901983 5902031 5902032 5902065 Kawasaki FX1000V Make Kawasaki Kawasaki FX1000V Model FXT00V AS41 R EFI Electrical System 12 volt 30 amp charging coil Battery 340 cca Fits ...

Страница 55: ...Belt Conventional Single Belt Deck Drive Systems 1 year 12 months or 100 hours whichever occurs first 90 days Mower Deck Drive Belt Two Belt Deck Drive Systems 3 years 36 months or 300 hours whichever occurs first Parts and labor in year one parts only in years two and three 90 days Attachments 1 year 90 days Engine See Engine Operator s Manual See Engine Operator s Manual Emissions related compon...

Страница 56: ...ginal or non equivalent parts is not covered by warranty Normal Wear and Tear Like all mechanical devices the unit is subject to wear even when properly maintained This warranty does not cover replacement or repairs when normal use has exhausted the life of a part or the equipment Except as noted in the warranty period maintenance and wear items such as filters belts cutting blades and brake pads ...

Страница 57: ...N o t f o r R e p r o d u c t i o n Notes ...

Страница 58: ...N o t f o r R e p r o d u c t i o n Notes ...

Страница 59: ...N o t f o r R e p r o d u c t i o n Notes ...

Страница 60: ...N o t f o r R e p r o d u c t i o n ...

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