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7

Operator Safety

 23. Use care when approaching blind corners, shrubs, 

trees or other objects that may obscure vision.

 24. To reduce fire hazard, keep unit free of grass, 

leaves & excess oil.  Do not stop or park over dry 
leaves, grass or combustible materials.

 25. OSHA regulations may require the use of hearing 

protection when exposed to sound levels greater 
than 85 dBA for an 8 hour time period.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and 
tip-over accidents, which can result in severe injury or 
death. All slopes require extra caution. If you cannot 
back up the slope or if you feel uneasy on it, do not 
drive on it.

Do

 1.  Mow across slopes, not up and down.
 2.  Remove obstacles such as rocks, tree limbs, etc.
 3.  Watch for holes, ruts, or bumps.  Uneven terrain 

could overturn the unit.  Tall grass can hide 
obstacles.

 4.  Use slow speed.  Choose a slow speed so that 

you will not have to stop or change speed while 
on the slope.

 5.  Use extra care with grass catchers or other 

attachments.  These can change the stability of 
the unit. 

 6.  Keep all movement on the slopes slow and 

gradual.  Do not make sudden changes in speed 
or direction.

 7.  See your authorized dealer for recommendations 

of available weights to improve stability.

Do Not

 1.  Avoid starting, stopping, or turning on a slope.  

If tires lose traction (i.e. machine stops forward 
motion on a slope), disengage the blade(s) (PTO) 
and drive slow off the slope.

 2.  Do not turn on slopes unless necessary, and then, 

turn slowly and gradually uphill, if possible.  Never 
mow down slopes.

 3.  Do not mow near drop-offs, ditches, or 

embankments. The operator could lose footing or 
balance or mower could suddenly turn over if a 
wheel is over the edge of a cliff or ditch, or if an 
edge caves in.

 4.  Do not mow on wet grass.  Reduced footing or 

traction could cause sliding.

 5.  Do not try to stabilize the unit by putting your foot 

on the ground. (ride-on units)

 6.  Do not mow excessively steep slopes.
 7.  Do not use grass catcher on steep slopes.
 8.  Do not mow slopes if you cannot back up them.

TOWED EQUIPMENT (RIDE-ON UNITS)

 1.  Tow only with a machine that has a hitch designed 

for towing.  Do not attach towed equipment except 
at the hitch point.

 2.  Follow the manufacturer’s recommendations 

for weight limit for towed equipment and 
towing on slopes. See attaching a trailer under 
OPERATION.

 3.  Never allow children or others in or on towed 

equipment.

 4.  On slopes, the weight of the towed equipment 

may cause loss of traction and loss of control.

 5.  Travel slowly and allow extra distance to stop.
 6.  Do not shift to neutral and coast down hill.

CHILDREN

Tragic accidents can occur if the operator is not alert to 
the presence of children. Children are often attracted 
to the unit and the mowing activity. Never assume that 
children will remain where you last saw them.
 1.  Keep children out of the mowing area and under 

the watchful care of another responsible adult.

 2.  Be alert and turn unit off if children enter the area.
 3.  Before and during reverse operation, look behind 

and down for small children.

 4.  Never carry children, even with the blade(s) off. 

They may fall off and be seriously injured or 
interfere with safe unit operation.  Children who 
have been given rides in the past may suddenly 
appear in the mowing area for another ride and be 
run over or backed over by the machine.

 5.  Never allow children to operate the unit.
 6.  Use extra care when approaching blind corners, 

shrubs, trees, or other objects that may obscure 
vision.

CAUTION

This machine produces sound levels 
in excess of 85 dBA at the operator’s 
ear and can cause hearing loss 
though extended periods of exposure.

Wear hearing protection when operating this 
machine.

WARNING

Do not use this machine on slopes greater than 
15°.* 

Select slow ground speed before driving onto 
slope. Use extra caution when operating on 
slopes with rear-mounted grass catchers.

Mow across the face of slopes, not up and 
down, use caution when changing directions 
and DO NOT START OR STOP ON SLOPE.

*This limit was determined per CEN Standard EN 836:1997, Section 
5.2.2 and is based on the EN 836 Stability Test procedure described in 
Section 4.2.4.2. The 15 degree “limit of stability” is equal to 50% of the 
angle at which machine lift-off occurred in static tests. Actual dynamic 
stability may vary depending on operating conditions.

WARNING

It is a violation of California Public Resource 
Code, Section 4442, to use or operate the 
engine on any forest-covered, brush-covered 
or grass-covered land unless the exhaust 
system is equipped with a spark arrester, 
as defined in Section 4442, maintained in 
effective working order.  Other states or federal 
jurisdictions may have similar laws.  Contact 
an Authorized Service Dealer to obtain a spark 
arrester designed for the exhaust system 
installed on this engine.

Not 

for  

Reproduction

Содержание 5900911

Страница 1: ...ries Zero Turn Riding Mower DEALER SERVICE MANUAL Tractor Model Number Description 5900911 F800XY30DCE 5900940 F800XY30D ANSI EXP Mower Deck 5900912 F800X 61CE 5900941 F800X 61 ANSI EXP N o t f o r R...

Страница 2: ...achine can be downloaded from ferrisindustries com Please provide model and serial number when ordering replacement parts Briggs Stratton Power Products Group LLC Copyright 2011 Briggs Stratton Corpor...

Страница 3: ...l Filter 34 Check Add Engine Oil Level 35 Change Engine Oil Filter 35 Service Air Filter 35 Engine Maintenance 35 Lubrication 36 Servicing the Mower Blades 38 Check Hydraulic Oil Level 40 Change Hydra...

Страница 4: ...sk a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURIN...

Страница 5: ...up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this un...

Страница 6: ...rance permits Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards...

Страница 7: ...ile operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any...

Страница 8: ...when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can n...

Страница 9: ...under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra...

Страница 10: ...drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their...

Страница 11: ...RE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not i...

Страница 12: ...he following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism...

Страница 13: ...njury or damage to the unit understand and follow all the safety decals This decal is installed on the battery for CE models only WARNING If any safety decals become worn or damaged and cannot be read...

Страница 14: ...opes not up and down Do not operate on slopes over 15 degrees Avoid sudden and sharp fast turns while on slopes This limit was determined per CEN Standard EN 836 1997 Section 5 2 2 and is based on the...

Страница 15: ...ervoir cap while the engine is hot or running Severe thermal burns or injury can occur by escaping steam or hot coolant Warning Fire hazard Keep children open flames and sparks away from the battery w...

Страница 16: ...control levers out of their NEUTRAL positions before disengaging the parking brake Operator moves the ground speed control levers out of the NEUTRAL position be positioning the mower deck in the oper...

Страница 17: ...Manufacture G Maximum Engine Speed in Rotations per Minute H Power Rating in Kilowatts I Mass of Unit in Kilograms J Sound Power in Decibels This unit complies with European Harmonized Lawn Mower Sta...

Страница 18: ...e FORWARD speed of the associated wheel and pulling back on and lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn...

Страница 19: ...SLOW Slows down the engine speed Parking Brake Pull the parking brake handle up to engage the parking brake Push the parking brake handle down to disengage the parking brake NOTE To start the unit th...

Страница 20: ...r and mower free of grass leaves and excess grease Do NOT stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the...

Страница 21: ...of the operator A B C Figure 2a Suspension Seat Adjustment A Forward Backward Seat Adjustment Lever B Lumbar Adjustment Knob C Back Angle Adjustment Knob D Suspension Adjustment Knob D Checks Before S...

Страница 22: ...or switch backwards towards the operator until contact is made with the deck height adjustment pin Continue to retract the actuator until the operating position indicator lamp D stops flashing and shu...

Страница 23: ...stem 1 Make sure that there is fuel in the fuel tanks and that both fuel tank shut off valves A Figure 5 are open B 2 Turn the key to the RUN position not the START position for 10 to 15 seconds The e...

Страница 24: ...of the right hand side of the radiator Clean Radiator Screen Clean the radiator E and radiator screen F before each use or as required depending on conditions to allow proper air flow through radiato...

Страница 25: ...ine to cool down for a short while 5 Turn the ignition key to OFF Remove the key Safety Interlock and Mower Deck Positioning Instructions This unit is equipped with an safety interlock system to help...

Страница 26: ...rd Basic Driving Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top s...

Страница 27: ...ating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Practi...

Страница 28: ...rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to cut in one pass is also effected by the type of...

Страница 29: ...will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slowe...

Страница 30: ...the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or...

Страница 31: ...tops D contact the upright tubes 3 Push or pull the top of the roll bar forward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised positio...

Страница 32: ...il the front wheels contact the ground 3 Reinstall the pins with lanyards through the rear hole G of the attachment latches D 4 Extend the actuator until the load is removed from the actuator Turn the...

Страница 33: ...e pins with lanyards into the attachment lift arms A Figure 15 3 Reposition the cutting height adjustment pin to the desired cutting height 4 Retract the actuator until contact is made with the cuttin...

Страница 34: ...re Pressure Check Hydraulic Oil Every 250 Hours or Annually Change Hydraulic Oil Filter ENGINE MAINTENANCE Before Each Use Check Engine Oil Level Check Engine Coolant Level Check Clean Radiator Screen...

Страница 35: ...ectrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filters or water separator elements Clean up fuel spills immediately NOTICE Do not...

Страница 36: ...ant cloth below the filter to catch any spilled fuel 5 Close D the fuel cock E of the water seperator 6 Remove the fuel filter using a filter wrench to turn it to the left F When removing the fuel fil...

Страница 37: ...l to drain easily 3 Place a small pan under the oil drain cap B to catch the oil Using the appropriate tools remove the oil drain cap and drain the engine oil 4 After draining replace the oil drain ca...

Страница 38: ...ive type high temperature lithium grease may be used when this is not available Oil control handle pivots seat plate pivots deck lift pivots discharge chute pivots attachment lift arm pivots Generally...

Страница 39: ...Plate Pivot A B Figure 26 Idler Arms A PTO Clutch Drive Belt Idler Arm B Hydraulic Pump Drive Belt Idler Arm Figure 28 Attachment Lift Arms Actuator Figure 29 Deck Lift Rods Figure 27 Mower Deck Lubr...

Страница 40: ...e blades See Sharpening the Mower Blades Figure 30 Loosening the Mower Blade for Removal Figure 31 Inspecting the Mower Blade Tips A Mower Blade Cutting Edge B Square Corner C Air Lift D Wear Measurem...

Страница 41: ...remains in the horizontal position Reinstalling the Mower Blades 1 Reinstall each mower blade with the air lifts pointing up towards the mower deck as shown in Figure 35 Secure with the mower blade mo...

Страница 42: ...tec 5W 50 oil DO NOT use conventional oils 5 Reinstall the reservoir cap Change Hydraulic Oil Filter Change Interval Every 250 hours Filter Part Number 1719168 NOTE Removing the oil filter from the fi...

Страница 43: ...r To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware D and r...

Страница 44: ...WISE while standing at the rear of the machine facing forward If the machine creeps backward turn the rod COUNTER CLOCKWISE while standing at the rear of the machine facing forward 3 Lock the jam nut...

Страница 45: ...collar snug against the return spring 4 Pull the ground speed control levers rearward and release to check that the lever stops aligned with the notch in the neutral lock plate NOTE It is important to...

Страница 46: ...ck up the mower deck up until all hanger chains are slack Refer to Figure 44 5 See Figure 45 To adjust the lift rod loosen the jam nut B Figure 45 on the front clevis C and then remove the 1 2 clevis...

Страница 47: ...1 2 sides being vertical See Figure 46 4 Loosen the nuts A Figure 47 and allow the front of the deck to rest on the 2 x 4 s Slide the chains down in the slots until the chains are tight and tighten th...

Страница 48: ...he belt tension anchor jam nut 11 Close the hood and secure with the hood latches 10 Run the mower under no load condition for about 5 minutes to break in the new belt Figure 50 PTO Clutch Belt Replac...

Страница 49: ...hydraulic pump pulleys E and the engine drive pulley F 5 Reinstall the spring anchor eyebolt into the anchor tab and loosely fasten the nut Adjust the anchor eyebolt until a coil to coil measurement...

Страница 50: ...elt runs in the pulley grooves 6 Install the drive belt on the gear box pulley the spindle pulleys and all idler pulleys except the stationary pulley B Carefully rotate the breaker bar COUNTER CLOCKWI...

Страница 51: ...machine on a flat level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine 2 Position the mower deck in the highest cutting position 3 Raise the mower deck...

Страница 52: ...d amperage of the fuses used in this machine A Charge Circuit 20 amp fuse B Actuator 30 amp fuse C Accessory 20 amp fuse D Auxillary 20 amp fuse E Main 40 amp fuse F Spare 20 amp fuse G PTO Clutch 20...

Страница 53: ...ault Indicator Lamp L D Fault Indicator Lamp C Fault Indicator Module If these lamps are NOT lit Condition Cause Remedy C PTO will not engage The main wire harness and mower deck wire harness are not...

Страница 54: ...e battery G from the machine Re installing the Battery 1 Install the battery into the battery tray E Figure 56 with the positive battery terminal A facing towards the front of the machine 2 Pivot the...

Страница 55: ...once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period Jump Starting With Aux...

Страница 56: ...examine all fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your p...

Страница 57: ...s manual to prevent the possibility of fire from the ignition of fuel fumes Remember fuel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire NOTE Fuel if per...

Страница 58: ...ill the fuel tank 4 Lock Levers in NEUTRAL position 5 Assume operator s position in seat 6 Pre heat glow plugs 7 Replace fuse 8 Clean the battery terminals 9 Recharge or replace 10 Visually check wiri...

Страница 59: ...ting the Mower PROBLEM CAUSE REMEDY Mower will not raise 1 Lift linkage not properly attached or damaged 1 See authorized service dealer for repair Engine stalls easily with mower engaged 1 Engine spe...

Страница 60: ...re not properly inflated 3 Blades are damaged 4 Deck shell is damaged 5 Mower spindle is bent or loose 6 Blades are installed incorrectly 1 Level the deck correctly 2 Check and inflate the tires 3 Rep...

Страница 61: ...e 11 x 4 00 5 Inflation Pressure 25 psi 1 72 bar Rear Caster Tires Tire Size 13 x 6 50 6 Inflation Pressure 25 psi 1 72 bar TRANSMISSIONS LH Pump Hydro Gear PR 2KBQ GV1F RH Pump Hydro Gear PR 2HBQ GV1...

Страница 62: ...a power line pole a fence post or any vertical structure 3 Compare the angle of the fold with the angle of the hill SLOPE INDENTIFICATION GUIDE ALIGN THIS EDGE WITH A VERTICAL SURFACE TREE POLE FENCE...

Страница 63: ...damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants...

Страница 64: ...F800X Series Zero Turn Riding Mower DEALER SERVICE MANUAL N o t f o r R e p r o d u c t i o n...

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