background image

C.

Separate the two circuit boards by gently

pulling them apart.

D.

Disconnect the green wire at the stud on

the keypad circuit board.

E.

After repair or replacement, reconnect the

green wire and reassemble the control head. Reas-
semble the control head in its bracket (if used), and
insert the modular connector in the receptacle.

6-3. INTERFACE/RELAY UNIT.

A.

General

.

Any competent electronic technician should

have little difficulty in tracing a malfunction, should
any occur. For emergency replacement of any of the
small components, care must be used when soldering.
Heat easily damages transistors, capacitors and
circuit boards. It is therefore advisable to use
longnose pliers or a similar heat sink on the lead
being soldered.

CAUTION

To avoid damage to the unit, disconnect  all
red wires to the unit at the battery
before proceeding.

B.

Removal for Servicing

.

When removing the chassis for servicing,

loosen the two hexagon head screws on the underside
of the unit, near the front edge. Slide the entire
chassis out of the case as shown in figure 6-2.

C.

Printed Circuit Board Removal.

The Vision Interface/Relay Unit consists of

one circuit board. See figure 6-3.

To remove the circuit board, proceed as

follows:

1.

Disconnect the wires from the terminal

strip TB1.

2.

Disconnect the large red wire at

LUG1.

3.

Unplug the control head cable and

lightbar control cable connectors.

4.

Unplug the connector at  J1 on the

circuit board.

5.

The circuit board is secured to the

chassis by four stand-offs. Depress the locking tab on
each stand-off and gently lift the circuit board off the
stand-offs.

D.

Control Head Fuse.

A solder-in sub-miniature fuse (F5 on the

circuit board) provides short-circuit protection for the
control head and cable. F5 is located between R12
and R13 (near J1) on the circuit board. Failure of this
fuse, although unlikely, will cause the Vision to be
completely inoperative. If failure of F5 is suspected,
proceed as follows:

1.

Remove the circuit board as described

in 6-3.C. above.

2.

Check the fuse for continuity with an

ohmmeter.

3.

If fuse failure has occurred, replace

with an EXACT replacement (refer to paragraph 6-
6.).

NOTE

Failure of the control head fuse is usually the
result of a shorted control head cable, or the
control head cable was damaged during instal-
lation. Ensure that the cause of F5’s failure is
located and repaired before reapplying power
to the unit.

6-4. LIGHTBAR.

A.

General

.

Any competent electronic technician should

have little difficulty in tracing a malfunction, should
any occur. For emergency replacement of any of the
small components, care must be used when soldering.
Heat easily damages transistors, capacitors and
circuit boards. It is therefore advisable to use
longnose pliers or a similar heat sink on the lead
being soldered.

Figure 6-2. Chassis Removal.

6-2

Содержание VISION

Страница 1: ...VISION WARNING SYSTEM HARDWARE INSTALLATION AND MAINTENANCE INSTRUCTIONS Price 15 00...

Страница 2: ......

Страница 3: ...OF CONTENTS Page Section I General Description 1 1 Section II Specifications 2 1 Section III Installation 3 1 Section IV Operation 4 1 Section V Configuration 5 1 Section VI Service and Maintenance 6...

Страница 4: ...10 ga or a circuit breaker less than 50 amps Unreliable auxiliary device operation will result DO 1 DO Connect the 10 ga red wire from the lightbar to one of the two 50 ampere circuit breakers install...

Страница 5: ...use of CMOS microprocessor and other integrated circuits Modular construction with easily replaceable circuit boards domes and lamps to greatly reduce spare parts inventory Quiet smooth precise and ef...

Страница 6: ...6 1 2 oz 0 183kg Lightbar Height 5 7 8 15cm Width 47 3 4 121 3cm Length 28 71 12cm Net Weight 42 lbs 30 45kg Shipping Weight 67 lbs 30 45kg 2 3 FEATURES SUMMARY V shaped construction Seven multi funct...

Страница 7: ...age conditions less than 11VDC may cause it to malfunction or fail to operate Installation procedures MUST produce reliable and durable ground and positive connections In addition the vehicle battery...

Страница 8: ...crews Figure 3 2 Block Wiring Diagram Figure 3 1 Dome Insert Installation D Replace the dome and secure with the previously removed Torx head screws 3 3 LIGHTBAR INSTALLATION WARNING Improper warning...

Страница 9: ...nt ing surface with 2 each 1 4 20 x 3 4 hex head screws 1 4 split lockwashers and 1 4 20 hex nuts as shown in figure 3 3 3 6 CONTROL HEAD INSTALLATION Several control head mounting methods are availab...

Страница 10: ...ng All the conductors necessary for control of all functions are contained in the cables 1 Route the lightbar power cable and the control cable into the vehicle 2 Route the control cable near the loca...

Страница 11: ...nterface Relay Unit NOTE The Vision system does not have an on off switch If Interface Relay Unit power is ob tained directly from the vehicle battery the system will continuously draw approximately 2...

Страница 12: ...7 C below C Auxiliary Connections NOTE Steps 3 7 C 1 through 3 7 C 6 below are nec essary ONLY if auxiliary devices are to be controlled by the warning system The Vision is configured at the factory t...

Страница 13: ...ntrol head and the Interface Relay Unit Secure the cable with user supplied clamps and hold downs as required 2 Insert the modular connector in the mating receptacle on the back of the Interface Relay...

Страница 14: ...k surface face down See figure 3 11 Using a small longnose pliers or tweezers carefully grasp the white edge of the top legend strip and slide the strip out of the keyboard D Select the appropriate la...

Страница 15: ...s securely attached to the vehicle and operating properly If the unique combination of emergency vehicle equipment installed in your vehicle has resulted in the light siren controls being installed in...

Страница 16: ...e Vision warning system The person responsible for configuration MUST be familiar with local codes and proce dures for safe emergency vehicle warning system operation CONFIGURATION INSTRUCTIONS The Vi...

Страница 17: ...precautions and instructions may result in property damage serious injury or death to you or others 6 1 GENERAL Most of the component electronic parts used in the Vision are standard items that can be...

Страница 18: ...1 3 Unplug the control head cable and lightbar control cable connectors 4 Unplug the connector at J1 on the circuit board 5 The circuit board is secured to the chassis by four stand offs Depress the l...

Страница 19: ...and retain the fasteners which secure the circuit board to the lightbar CAUTION Unpredictable operation may result if motor cables or lamp driver cables are mixed Before removing cables mark the cabl...

Страница 20: ...the above steps in reverse order 6 5 MAINTENANCE A Cleaning the Plastic Domes WARNING Crazing cracking of domes will cause reduced effectiveness of light system Do not use clean ing agents which will...

Страница 21: ...ull the lens straight away from the light assembly CAUTION Service life of lamp will be shortened if glass is touched If glass has been handled clean with a grease solvent b Remove the defective lamp...

Страница 22: ...ce Relay Unit with parts installed 2001087 Control Head PCB Circuit Board Control Head with parts installed 2001050 Pod Assembly Components Figure 6 6 Motor Assembly with connector 175716 Lamp Bracket...

Страница 23: ...6 7 Figure 6 8 Bar Control Printed Circuit Board Figure 6 9 Lamp Driver Printed Circuit Board...

Страница 24: ...6 8 Figure 6 10 SignalMaster Printed Circuit Board 255247C REV C 1093 Printed in U S A...

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