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Navigator Lightbar

Installation, Operation, and Service Instructions

Table 6

Cabling based on lightbar length and configuration (see pages referenced)

10 inch

18 inch

25 inch

45 inch

Stationary/

Mixed

Rotator

Stationary/

Mixed

Rotator

Stationary/

Mixed

Stationary/

Mixed

Rotator

4-Conductor Cable

page 17

Power, Ground, and

10-Conductor Cable

page 18

Power, Ground, and

20-Conductor Cable

page 20

Power, Ground, and

Serial Cable

page 22

Power, Ground, and

5 Control Leads

page 18

53 inch

60 inch

73 inch

87 inch

Stationary/

Mixed

Rotator

Stationary/

Mixed

Rotator

Stationary/

Mixed

Rotator

Stationary/

Mixed

Rotator

4-Conductor Cable

Power, Ground, and

10-Conductor Cable

page 18

Power, Ground, and

20-Conductor Cable

page 20

page 18

Power, Ground, and

Serial Cable

page 22

Power, Ground, and

5 Control Leads

page 18

Connecting Power to the Lightbar

BATTERY EXPLOSION: To avoid a battery explosion, always disconnect the negative cable first and

reconnect it last. Avoid causing a spark when connecting near or to the battery. The gases produced by

a battery can cause an electrical explosion that could result in vehicle damage and serious injury.

PROPER GROUNDING: The lightbar WILL NOT light up or flash if it is improperly grounded. Be sure

that the lightbar is connected to a good vehicle ground. Failure to observe this warning can lead to

equipment failure and may result in serious injury or death.

SPARK HAZARD: If wires are shorted to the vehicle frame or each other, high-current conductors can

cause hazardous sparks resulting in electrical fires and molten metal. Verify that no short circuits exist

before connecting to the positive (+) battery terminal.

CURRENT CAPABILITY: For safe operation of the lightbar, the power control switch and wiring must be

capable of handling the rated current of the fuse at the source.

Содержание Navigator Lightbar

Страница 1: ...Installation Operation and Service Instructions 25500145 Rev C0 0716 Printed in U S A Navigator Lightbar SLR...

Страница 2: ......

Страница 3: ...Determining the Mounting Location and Wire Routing 14 Wiring the Navigator in the Vehicle 15 Connecting Power to the Lightbar 16 10 inch All Stationary Navigator with a 4 Conductor Control Cable 17 1...

Страница 4: ...tions for 20 conductor cable 21 Table 9 Lightbar functions for 10 inch Navigator cable 22 Table 10 Troubleshooting tips 26 Table 11 Dip switch settings for rotator operation 28 Figures Figure 1 Flash...

Страница 5: ...ke sure the system works together and meets federal state and local standards or guidelines Electrical Hazards A light system is a high current system In order for the system to function properly a se...

Страница 6: ...onmental exposure areas When drilling into a vehicle structure be sure that both sides of the surface are clear of anything that could be damaged Remove all burrs from drilled holes To prevent electri...

Страница 7: ...recognize this fact and continue driving cautiously Also situations may occur which obstruct your warning signal when natural and man made objects are between your vehicle and others such as raising...

Страница 8: ...D rotating reflectors SLR and QuadraFlare reflectors are engineered to significantly increase off axis warning and maximize the LED light source to eliminate dark spots for true 360 degree light cover...

Страница 9: ...draw 7 x 3 warning head 1 5 A maximum per head Steady Burn Operating Temperature 40 degrees F to 176 degrees F 40 degrees C to 80 degrees C Reflector Style Offset compound curve vacuum metalized refl...

Страница 10: ...hese steps 1 Place the lightbar on a sturdy flat surface 2 Connect the 10 AWG BLACK wire to the negative battery GND terminal 3 Connect the 10 AWG RED through a 40 A Maxi fuse to the positive battery...

Страница 11: ...120 RPM 90 RPM 14 Solid head split head alternating quad flashes 90 RPM 90 RPM 15 Solid head split head quad flashes 120 RPM 90 RPM 16 Solid quad pulse solid all on 120 RPM 90 RPM 17 Bottom top shuff...

Страница 12: ...amber 90 RPM 11 Split head alternating quad flashes 75 QFPM 90 RPM 12 Alternating triple solid head flash amber 90 RPM 13 Single flash all solid head flash amber 90 RPM 14 Double flash all solid head...

Страница 13: ...able this feature set the switch to ON DIS CON If the Navigator lightbar is controlled by a Convergence Network control head the lightbar can power the control head Turn on this feature by setting the...

Страница 14: ...the pairs of pins labeled 90 or 120 White light flood When 12 Vdc is applied to the GRAY flood wire in the lightbar the rotator stops and the reflector faces either forward or rearward with the LEDs...

Страница 15: ...run full wire lengths DO NOT splice the wires Do not coil excess wire Leave a drain loop for servicing the lightbar After drilling holes for wires deburr them smooth sharp edges and insert grommets t...

Страница 16: ...s page 18 page 18 page 18 page 18 Connecting Power to the Lightbar BATTERY EXPLOSION To avoid a battery explosion always disconnect the negative cable first and reconnect it last Avoid causing a spark...

Страница 17: ...CONDUCTOR CABLE FROM LIGHTBAR INSTALLER SUPPLIED SUPPLIED WITH LIGHTBAR FUSE RATINGS ARE BASED ON A STANDARD OPTION INSTALLATION IF MULTIPLES OF ANY OPTION ARE INSTALLED ADJUST THE FUSE SIZE AS REQUIR...

Страница 18: ...alley light PASSENGER SIDE ALLEY Applying 12 Vdc to the ORANGE lead powers the passenger side alley light Navigator with Power Ground and 10 Conductor Control Cable A Navigator with full function con...

Страница 19: ...llow White Light Enable When calling for the right of way a vehicle responding to an emergency is permitted to have white light Applying 12 Vdc activates the white flashing LED heads and may turn the...

Страница 20: ...n good vehicle ground Figure 6 Lightbar functions for 10 conductor cable 1A TAKEDOWNS WHT BLK DIM LOW POWER REAR FLOOD WORKLIGHTS CRUISE PATTERN SELECT WARN 1 SIGNALMASTER LEFT SIGNALMASTER RIGHT SIGN...

Страница 21: ...Applying 12 Vdc activates the Center SignalMaster pattern The option is only available if the lightbar is ordered with a SignalMaster configured at the factory Center has priority over Left and Right...

Страница 22: ...e 12 Vdc WHITE lead If the Navigator is ordered with a work light in one of the positions applying 12 Vdc to the GREEN wire turns on the work light Control Heads The lightbar can have the following fe...

Страница 23: ...and systems along with proficiency in the installation and use of safety warning equipment LIGHT HAZARD To be an effective warning device an emergency warning system produces bright light that can be...

Страница 24: ...warm water and a soft cloth to gently clean the plastic surfaces To avoid damaging the domes do not use heavy pressure or caustic abrasive or petroleum based cleaners 3 Rinse and dry the plastic surfa...

Страница 25: ...nd Bulkheads To install a dome 1 Insure that a bulkhead is in place on the aluminum extrusion to accept the edge of the dome 2 Slide the domes and bulkheads onto the aluminum extrusion Ensure that the...

Страница 26: ...is fully charged Check that the lightbar s red power line BAT and black ground power line GND are properly connected to a good fully charged 12 volt battery Check the red power line BAT and the black...

Страница 27: ...W1 DIP switch for rotator operation U2 R2 J2 R28 R31 L5 L10 R8 L2 R7 R10 U6 R13 R4 C1 J1 C10 C11 R29 R12 R18 R32 L3 L7 D1 12 23 1 U3 34 C13 C19 C6 C5 C20 C14 C8 C17 R14 R27 C23 U4 L8 C25 C22 R9 L11 C2...

Страница 28: ...he dome s Replacing a QuadraFlare Stationary Light The lighthead assembly which includes a PCB insulator reflector and mounting bracket is removable as one piece DAMAGE TO THE WARNING LIGHTS When inst...

Страница 29: ...racket Assembly Blue 806501335 B SM 6 x 4 LED Head Bracket Assembly White Blue 806501335 BW SM 6 x 4 LED Head Bracket Assembly Green 806501335 G SM 6 x 4 LED Head Bracket Assembly Red 806501335 R SM 6...

Страница 30: ...racket Assembly Amber 806501313 A Head Bracket Assembly Red Green 806501313 RG Head Bracket Assembly Amber Blue 806501313 AB Head Bracket Assembly White Amber 806501313 AW Head Bracket Assembly Blue 8...

Страница 31: ...ler 8 LED Head 2 Rotator 20000161 Lightbar Controller 18 LED Head 4 Rotator 20000102 Lightbar Controller 7 Rotator 20000160 Lightbar Controller 4 LED Head 20000205 Lightbar Controller 18 LED Head 3 Ro...

Страница 32: ...n be obtained from your local distributor or Federal Signal Please provide a brief explanation of the service requested or the nature of the malfunction For replacement parts contact your local dealer...

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