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Installation and Maintenance Manual

Federal Signal

www.fedsig.com

Contents

Safety Messages.............................................................................................................................. 5

Safety Message to Installers and Service Personnel of Warning Lights ...........................................5
Safety Messages to Operators of Federal Signal Sound/Light Systems ..........................................8

Overview......................................................................................................................................... 10

Reprogramming the Light Bar ...................................................................................................... 14

Reprogramming the Light Bar .................................................................................................................... 14

Serial Bars .................................................................................................................................................. 14
Discrete Bars ............................................................................................................................................. 14
Making the Electrical Connections for Reprogramming ................................................................15

Reprogramming the Discrete Light Bar—45 inches or Larger ...........................................................15
Reprogramming the Discrete Light Bar—21 inches ..............................................................................16
DIP Switch ........................................................................................................................................................16

Wiring the Allegiant Light Bar ...................................................................................................... 19

Planning the Electrical Installation .............................................................................................................19
Connecting Power to the Light Bar .........................................................................................................20

Maintaining and Servicing the Allegiant ..................................................................................... 27

Servicing the Light Bar Domes .................................................................................................................. 27

Troubleshooting the Light Bar ................................................................................................................... 32

Getting Technical Support and Service ....................................................................................... 34

Getting Repair Service ................................................................................................................................. 34
Ordering Replacement Parts ..................................................................................................................... 35

Содержание Allegiant Series

Страница 2: ...om or call 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warranty of...

Страница 3: ...rial Bars 14 Discrete Bars 14 Making the Electrical Connections for Reprogramming 15 Reprogramming the Discrete Light Bar 45 inches or Larger 15 Reprogramming the Discrete Light Bar 21 inches 16 DIP S...

Страница 4: ...ontrol 26 Figure 8 Four barrel nuts in passenger side end dome 28 Figure 9 Locations of ROC PCBs 29 Figure 10 ROC Connections 30 Tables Table 1 Dimensions 11 Table 2 Light Specifications 11 Table 3 El...

Страница 5: ...damage to your eyesight may occur Do not install the light system in an area that would block impair or blind the driver s vision Ensure that the light system is mounted in a position that is outside...

Страница 6: ...ult in vehicle damage and serious injury DO NOT connect this system to the vehicle battery until ALL other electrical connections are made mounting of all components is complete and you have verified...

Страница 7: ...not affected the vehicle operation or changed any vehicle safety function or circuit Scratched or dull reflectors mirrors or lenses will reduce the effectiveness of the lighting system Avoid heavy pre...

Страница 8: ...educe the light output of the warning light This may reduce the effectiveness of the light as a warning signal If your vehicle has dirty tinted or steeply angled glass use extra caution when driving y...

Страница 9: ...ting The mounting surface and the magnets must be kept clean dry and free of foreign particles that prevent good surface contact Ensure that mounting surface is flat A magnet mounting system should no...

Страница 10: ...t bar does not have directional or alley warning positions Electrical System The Allegiant light bar is protected against reversed polarity damage The Allegiant light bar can be installed in any vehic...

Страница 11: ...technical specifications for the Allegiant light bar are listed in this section by model Table 1 Dimensions Model ALGT21 ALGT45 ALGT53 ALGT61 ALGT70 Length 20 7 in 52 6 cm 44 5 in 113 0 cm 52 7 in 13...

Страница 12: ...T 20 19 18 17 16 15 14 13 12 11 L1 10 9 8 7 6 5 21 22 23 24 PS 24 23 22 21 5 6 7 8 9 10 L1 11 12 13 14 15 16 17 18 19 20 FRONT 4 3 2 1 L DS 25 26 27 28 PS PS FRONT 1 2 3 4 5 6 7 8 L1 9 10 11 12 13 14...

Страница 13: ...Default L 1 10 L1 Cal Style 2 9 Default L 1 12 L1 Cal Style 2 11 Default L 1 14 L1 Cal Style 2 13 Floods white to the front of the light bar This option changes depending on how alleys are configured...

Страница 14: ...ult settings Serial Bars MODE 1 2 3 and INTERSECTION MODES 1 through 3 are most often selected by a progressive slide switch which enables the driver to turn on the light bar without looking down You...

Страница 15: ...t 21 inch Allegiant Wire Color Fuse Function Wire Color Fuse Function Red 20 A Front Mode 1 Red 10 A Color 1 Yellow 20 A Rear Mode 1 Brown 10 A Color 2 Blue 12 A Worklight Bed Light Blue 5 A Bed Light...

Страница 16: ...eprogrammed to a different flash pattern with OR without flashing white See Table 7 for the pattern list for Mode 2 DIP Switch For discrete bars and serial bars NOT using the ignition wire control hea...

Страница 17: ...tern 24 8 Pattern 4 Flash WHT front 28 Pattern 14 Flash WHT front 48 Pattern 24 Flash WHT front 9 Pattern 5 29 Pattern 15 49 Pattern 25 10 Pattern 5 Flash WHT front 30 Pattern 15 Flash WHT front 50 Pa...

Страница 18: ...0 Split Full Chopped Quad Double 85 75 21 Split Full Chopped Double Double 76 75 22 Split Full Quad Single 60 300 23 Full Short Accelerating 35 24 Split Single Quad 150 50 25 Random 26 Split Breathing...

Страница 19: ...not require any additional internal wiring All the conductors necessary for control of any and all basic and optional functions are contained in the CAT5 cable Serial or the 9 conductor cable Discret...

Страница 20: ...nspect the light bar and mounting feet to ensure that all fasteners and brackets are tight Connecting Power to the Light Bar NOTE Plan the location of the wire routing hole in the vehicle roof so that...

Страница 21: ...s also provided with the Interface Module 3 Route and connect the Black lead from the light bar to the vehicle battery s ground GND terminal 4 Route and connect the Red lead from the light bar through...

Страница 22: ...ded A standard low current switch box can activate the light bar s internal SignalMaster controller To activate the light bar s internal SignalMaster controller apply 12 Vdc BAT to the SignalMaster co...

Страница 23: ...oss reference for controller leads external Serial Interface Module control 24 Pin Harness from the Serial Interface Module SignalMaster Wire Figure 4 SS2000SM Wire Figure 5 Red White White 1 Green Br...

Страница 24: ...E 1 A B C D OUTPUT NO NC C LIGHTS BAT SignalMaster FUSE MIC KEYPAD SignalMaster SmartSiren SS2000SM 290A7452 Wht 1 Red Green Grn Blk Wht Orange Green Orange Blue Red Red Green White Red Brn 2 Grn 3 Or...

Страница 25: ...en Black Left Alley White Black Takedowns Green White Front Cutoff Enable Orange Black Rear Cutoff Enable White Black Red Low Power Black White Red Light Bar Test Red 1 Left Green 2 3 Green Black Whit...

Страница 26: ...e Black Ground 1 Black White Ground 2 Ignition Ignition power includes power in the cranking position 290A7461 Power 12 Vdc 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A Mode 2 Mod...

Страница 27: ...replacement parts contact the Federal Signal Service Department at 1 800 433 9132 7 a m to 5 p m Monday through Friday CT For replacement parts and part numbers see Table 10 on page 35 Servicing the...

Страница 28: ...tive paste cleaner wax that is non abrasive Removing and Reinstalling the Light Bar Dome The dome covers the ROC Reliable Onboard Circuitry PCBs and controller PCB Tool required T27 Torx driver Removi...

Страница 29: ...end and two intermediate ROC PCBs as well as a controller PCB Figure 9 The 53 61 and 70 bars also have center ROC PCBs They are configured at the factory per the customer order The end and intermedia...

Страница 30: ...FRONT A B FRONT A B FRONT A B FRONT C D FRONT D E FRONT A B FRONT A B FRONT A B FRONT C D FRONT D E FRONT BACK BACK A B FRONT A B FRONT A B FRONT Tool required T27 Torx driver To remove a PCB 1 Disco...

Страница 31: ...LEDs flash erratically To scan the colors that are available at the end of the reset cycle the controller briefly flashes all LEDs simultaneously Be sure to perform the reset cycle on a vehicle with...

Страница 32: ...ire is connected to 12 Vdc Check the 1 A fuse A MODE wire has 12 Vdc Check the position of Switch 1 on SW 2 in the Serial Interface Module If Switch 1 is down ON ensure that the ENABLE control wires G...

Страница 33: ...ey lights work but Flash Takedown Alley lights do not work Ensure that 12 Vdc is applied to the takedown and alley Red Black control wire Check the 12 Vdc power and negative ground connections to the...

Страница 34: ...l factory provides technical assistance with any problems that cannot be handled locally Any units returned to Federal Signal for service inspection or repair must be accompanied by a Return Material...

Страница 35: ...t Factory PCB Assembly Center Configured Contact Factory PCB Assembly Controller Configured Contact Factory Nut 1 4 20 Barrel 7065071 Seal Lip Clear 5 5 feet per end section 3 5 feet per center sectio...

Страница 36: ...l Signal Drive University Park Illinois 60484 3167 www fedsig com Customer Support Police Fire EMS 800 264 3578 1 708 534 3400 Work Truck 800 824 0254 1 708 534 3400 Technical Support 800 433 9132 1 7...

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