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MODEL

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DYNA POWER 350CV

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DYNA POWER 503CV

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DYNA POWER 500CV

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DYNA POWER 630CV

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DYNA POWER 630HCV

Operating Manual

(Owner’s Manual)

IMPORTANT: Read these instructions before installing, operating, or servicing this system.

First Edition
September, 2007 Manual No. E0703

Содержание DYNA POWER 503CV

Страница 1: ...POWER 503CV DYNA POWER 500CV DYNA POWER 630CV DYNA POWER 630HCV Operating Manual Owner s Manual IMPORTANT Read these instructions before installing operating or servicing this system First Edition Sep...

Страница 2: ...02 Weld parameter description 12 3 03 Weld parameters for DYNA POWER series 13 4 0 SET UP FOR MIG MAG 14 5 0 POWER SUPPLY CONTROLS INDICATORS AND REATURES 15 5 01 Basic MIG Welding Guide 16 5 02 Posit...

Страница 3: ...Time GTAW SEC Seconds Remote outputs control Panel Remote Percent Remote Function DC Direct Current Arc Control SMAW AC Alternating Current t2 Gas Post Flow Time 2T GTAW t1 Gas Pre Flow Time 4T GTAW...

Страница 4: ...contract negligence strict tort or under any warranty or otherwise shall not except as expressly provided herein exceed the price of the goods upon which such liability is based No employee agent or...

Страница 5: ...ing or cutting process can be dangerous and hazardous to your health l Keep all fumes and gases from the breathing area Keep your head out of the welding fume plume l Use an air supplied respirator if...

Страница 6: ...drogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while using a water table Do not cut aluminum alloys underwater or on a water table unless the hydrogen g...

Страница 7: ...CHlive electrical parts Disconnect input power conductors from de energized supply line before moving the welding power source WARNING FALLING EQUIPMENT can cause serious personal injury and equipment...

Страница 8: ...he welder according to the following guidelines l In areas free from moisture and dust l In areas free from oil steam and corrosive gases l In areas not exposed to direct sunlight or rain l Ambient te...

Страница 9: ...he electrical input voltages shown on the input data label on the unit nameplate Contact the local electric utility for information about the type of electrical service available how proper connection...

Страница 10: ...rcentage of a ten 10 minute period that it can be operated at a given output without causing overheating and damage to the unit If the welding amperes decrease the duty cycle increases If the welding...

Страница 11: ...e Voltage Control Options 7 Down Slope Wire Feed Speed Control Options 8 Wire Feed Speed Control 9 Voltage Control Amperage Control 10 Digital Meter 11 AC Power Indicator Lights when in the ON positio...

Страница 12: ...emote voltage F Remote amp G Remote amp H Remote amp I Inch switch J Inch switch K Solenoid valve L Solenoid valve M Motor N Motor Table 4 18 Negative Terminal 95mm Screw receptacle for work cable 19...

Страница 13: ...on Welding Voltage This parameter sets the welding voltage Inductor This parameter sets the electrode inductor Burnback MIG only Burnback time is the difference between the wire feed motor stopping an...

Страница 14: ...nual 3 03 Weld parameter for DYNA POWER series Model POWER 350CV POWER 503CV POWER 500CV POWER 630CV POWER 630HCV PEAK CURRENT 350A 500A 500A 630A 630A WELD VOLTAGE 15 5 31 5V 15 5 39V 15 5 39V 15 5 4...

Страница 15: ...red to the arc is dependent on the welding arc voltage and as welding arc voltage varies between different classes of electrodes welding current at any one setting would vary according to the type of...

Страница 16: ...7 Gas Switch Switching to the ON position activate the gas 8 Remote Control Switch Switching to the ON position remote control start 9 Down Slope Voltage Control 10 Down Slope Wire Feed Speed Control...

Страница 17: ...trode wire diameter and dimensions of the work piece l If the wire speed is too high for the welding voltage stubbing will occur as the wire dips into the molten pool If the wire speed is too slow for...

Страница 18: ...duty cycle higher deposition rates therefore greater productivity will be achieved by using smaller electrode wire The DYNA MIG series is a particularity efficient MIG welder with the 0 9mm 1 2mm stee...

Страница 19: ...nnections to the machine to insure that they are tight and the wires are not frayed or overheated Inspect internal wiring of machine for loose or frayed connections tighten or repair as necessary It w...

Страница 20: ...e solenoid damage 4 Wire speed Control board damage 1 Turn on the gas system 2 Repair or replace 3 Repair or replace 4 Repair or replace 4 Turn on torch control switch c Have gas flow Have wire feed N...

Страница 21: ...Solving Problems Beyond the Welding Terminals The general approach to fix gas metal arc welding GMAW problems is to start at the wire spool then work through to the MIG gun There are two main areas w...

Страница 22: ...you are welding Use knurled V groove drive feeder roller matched to the flux cored wire size you are welding l Mis alignment of inlet outlet guides Wire will rub against the mis aligned guides and re...

Страница 23: ...aise voltage by reducing wire speed control or increasing the voltage selection switches 5 Irregular weld shape A Incorrect voltage and current settings Convex voltage too low Concave voltage too high...

Страница 24: ...r worn contact tip replace faulty components B Have an accredited FCW service agent investigate the faulty 5 Wire feeds when the gun trigger switch is depressed but arc can not be established Poor or...

Страница 25: ...ly has stopped outputting and giving the red candle demonstration warning 8 3 Ambient temperatures high when big electric current long time continuous working the welding machine has stopped because o...

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