background image

1.3  Notes on repair

1.3.1  General repair instructions

NOTICE!

Ensure strict cleanliness when performing

repair work!

– No foreign objects should enter into open sys-

tems.

– Thoroughly clean the area around the affected

components.

– Dry off wet locations with compressed air.

Before removing or disassembling parts, assembly groups, compo-

nents or hoses mark these parts for easier assembly.

1.3.1.1  Repair notes for electrics

NOTICE!

Electrical components may get damaged by

welding work!

– Always remove the main battery switch.

– Disconnect the batteries and connect negative

and positive cables.

– Pull the plugs off the control units.

Always fasten the earth clamp of the welding unit in the immediate

vicinity of the welding location.
When choosing the location for the earth clamp make sure that the

welding current will not pass through joints or bearings.

Maintenance free batteries also need care. Mainte-

nance free only means that the fluid level does not

need to be checked.
Every battery has a self-discharge, which may, if

not checked occasionally, even cause damage to

the battery as a result of exhaustive discharge.
Exhausted batteries (batteries with formation of

sulphate on the plates) are not covered under war-

ranty!

n

When removing a battery always disconnect the minus pole

before the plus pole. When installing the battery connect the

minus pole after the plus pole to avoid short circuits.

n

Assemble the battery terminal clamps without force.

Electrics and welding

Battery

General – Notes on repair

 

BW 174 APO-4i / BW 174 AP-4i / BW 174 ACP-4i AM / BW 174 AP-4i AM

 

47

Содержание BOMAG BW 174 APO-4i

Страница 1: ...i AM BW 174 AP 4i AM Tandem vibratory roller Service Manual S N 101 870 56 1001 S N 101 870 75 1001 S N 101 870 90 1001 S N 101 870 92 1001 S N 101 870 17 1001 S N 101 870 76 1001 S N 101 870 91 1001...

Страница 2: ...2 Find manuals at https best manuals com...

Страница 3: ...els and lubricants 69 1 6 List of fuels and lubricants BW 174 APO 4 71 1 6 1 List of fuels and lubricants 71 1 7 List of fuels and lubricants BW 174 AP 4 AM 73 1 7 1 List of fuels and lubricants 73 1...

Страница 4: ...ctrics 176 4 17 3 Main fuses 178 4 17 4 Cabin control console 178 4 18 Generator 180 4 19 Starter 184 4 19 1 Repair of starter 184 4 19 2 Trouble shooting Starter 189 4 20 Telemecanique switch 191 4 2...

Страница 5: ...ircuit 260 6 3 Hydraulic units 262 6 3 1 Travel pump A4VG56 EP 262 6 3 2 Vibration pump A10VG28 45 EP 267 6 3 3 Swash plate principle pump 272 6 3 4 Flow divider 273 6 3 5 Wheel drive motor MS MSE 277...

Страница 6: ...13 5 Flushing the vibration circuit 378 6 13 6 Bleeding the travel circuit 383 6 13 7 Bleeding the vibration circuit 385 6 14 Inspection and maintenance work 388 6 14 1 Maintenance Table 388 6 14 2 C...

Страница 7: ...9 6 Installing the AP drum 499 9 7 Repair overview AM APO drum 503 9 8 Removing the AM APO drum 506 9 9 Dismantling the AM APO drum 509 9 10 Assembling the AM APO drum 524 9 11 Installing the AM APO...

Страница 8: ...liminary remarks 605 12 3 2 Starting the engine with jump leads 608 12 3 3 Servicing the battery checking the battery isolation 609 12 3 4 Fuse assignment 610 12 3 5 Trouble shooting Starter 615 12 3...

Страница 9: ...Special tools drum 1217 13 4 List of special tools 1220 14 Index 1221 Appendix 1235 A Supplier documentation 1237 A 1 Travel pump 1238 A 2 Vibration pump 1275 A 3 Vibration motor 1332 A 4 Travel motor...

Страница 10: ...Table of contents BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 10 Find manuals at https best manuals com...

Страница 11: ...1 General General BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 11...

Страница 12: ...cal operating means n Plug designations n Overviews n Fault codes n Troubleshooting n For the BOMAG machines described in this manual the following documentation is additionally available n Operating...

Страница 13: ...ced and distributed nor must they be used for the purpose of competi tion without the consent of BOMAG All rights according to the copyright law remain expressly reserved Copyright General Introductio...

Страница 14: ...s n generally accepted safety and road traffic regulations n country specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these accordi...

Страница 15: ...vironment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required...

Страница 16: ...1 2 1 5 Improper use Dangers may arise from the machine when it is used for purposes other than the one it is intended for Any danger caused by improper use is the sole responsibility of the operatin...

Страница 17: ...ronments and in underground mining is prohibited 1 2 2 Definition of responsible persons 1 2 2 1 Operating company The operating company is the natural or juridical person who uses the machine or in w...

Страница 18: ...he operating instructions n have made himself familiar with the operation of the machine n be physically and psychologically able to drive and operate the machine Persons under the influence of alcoho...

Страница 19: ...afety devices Machines which are not safe to operate or in traffic must be imme diately taken out of service and shall not be used until these defi ciencies have been properly rectified Safety install...

Страница 20: ...tion about the following characteristics n name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental...

Страница 21: ...personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled diesel fuel...

Страница 22: ...t with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled...

Страница 23: ...components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil Wear your pers...

Страница 24: ...ective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant with an oil binding agent E...

Страница 25: ...tion Smoking and open fire is prohibited Do not lay any tools or other metal objects on the battery Do not wear jewellery watch bracelets etc when working on the battery Wear your personal protective...

Страница 26: ...bar Before starting towing operations make sure that the fastening means are able to withstand the load and are fastened at the points provided for this purpose Before removing the towing facility app...

Страница 27: ...n the ignition key to position 0 and pull it out 4 WARNING Severe injury caused by uncontrolled opening of the maintenance door Never open the maintenance door in slanted position Do not stand in the...

Страница 28: ...egular intervals Do not mix up hoses by mistake Only genuine BOMAG replacement hydraulic hoses ensure that the correct hose type pressure range is used at the right location 1 2 8 3 Working on the eng...

Страница 29: ...losion Do not clean the condenser in the air conditioning system with a hot water jet Danger of explosion Do not release refrigerant into the atmosphere but dispose of it in an environmentally friendl...

Страница 30: ...r filter 1 2 8 8 After maintenance work Reassemble all guards and protective devices Close all maintenance flaps and maintenance doors again 1 2 9 Repair Identify a defective machine with a warning si...

Страница 31: ...Fig 9 Signage on the machine outside left General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 31...

Страница 32: ...Fig 10 Signage on the machine outside right General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 32...

Страница 33: ...Fig 11 Signage in the engine compartment left General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 33...

Страница 34: ...Fig 12 Signage in the engine compartment right General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 34...

Страница 35: ...Fig 13 Signage on the machine outside left General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 35...

Страница 36: ...Fig 14 Signage on the machine outside right General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 36...

Страница 37: ...Fig 15 Signage in the engine compartment left General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 37...

Страница 38: ...Fig 16 Signage in the engine compartment right General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 38...

Страница 39: ...Fig 17 Warning sticker Danger of crushing Fig 18 General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174 ACP 4i AM BW 174 AP 4i AM 39...

Страница 40: ...t drive and cooling fan and hot surface Warning sticker Close the maintenance door before starting to drive Warning sticker Danger of scalding when opening the cooler seal Fig 19 Fig 20 Fig 21 Fig 22...

Страница 41: ...cker Hand injuries Warning sticker Never open the maintenance door in slanted position Prohibition sticker High pressure cleaning Fig 23 Fig 24 Fig 25 Fig 26 General Concerning your safety BW 174 APO...

Страница 42: ...your seat belt Information sticker Lashing point Information sticker Lifting point Information sticker Diesel Fig 27 Fig 28 Fig 29 Fig 30 General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 1...

Страница 43: ...el Information sticker Water Information sticker AdBlue DEF Information sticker Minimum topping up quantity AdBlue DEF Fig 31 Fig 32 Fig 33 Fig 34 General Concerning your safety BW 174 APO 4i BW 174 A...

Страница 44: ...Information sticker Hydraulic oil Information sticker Hydraulic oil drain Information sticker Coolant drain Fig 35 Fig 36 Fig 37 Fig 38 General Concerning your safety BW 174 APO 4i BW 174 AP 4i BW 174...

Страница 45: ...nment on travel lever Information sticker Regeneration of exhaust gas aftertreatment system Information sticker Load precision spreader optional equipment Fig 39 Fig 40 Fig 41 Fig 42 General Concernin...

Страница 46: ...nal equipment Information sticker Guaranteed sound capacity level Information sticker Low ash engine oil Machine type plate example Fig 43 Fig 44 Fig 45 Fig 46 General Concerning your safety BW 174 AP...

Страница 47: ...mediate vicinity of the welding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings Maintenance free batteries also need...

Страница 48: ...sconnected during rapid charging of the battery or electric welding on the vehicle n When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or...

Страница 49: ...ase n Use only the specified pressure gauges Risk of damaging the pressure gauges under too high pressure n Check the hydraulic oil level before and after the work n Use only clean hydraulic oil in st...

Страница 50: ...ect engine operation Spare parts should be left in their original packaging as long as possible and should only be unpacked just before use When parts are unpacked any connections must be closed with...

Страница 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

Отзывы: