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Safety regulations

BOMAG

BT 60 / BT 65

Watch out for unusual noises and the develop-
ment of smoke. Find the cause and have the
fault corrected.

Do not hold the throttle lever in the area below
I, as this may damage the centrifugal clutch.

Do not take your hands off the machine while
the engine is running.

Keep your feet away from the tamper foot

Parking the machine

Stand the machine on ground as level as possible.

Before leaving the machine:

Secure the machine against tipping over.

Filling in fuel

Refuel only with the engine shut down.

Do not refuel in closed rooms.

No open fire, do not smoke.

Do not spill any fuel. Catch running out fuel, do not
let it seep into the ground.

Do not inhale any fuel fumes.

Avoid contact with skin and eyes.

Do not swallow.

Maintenance work

Maintenance work must only be performed by
qualified and authorized persons.

Keep unauthorized persons away from the ma-
chine.

Do not perform maintenance work while the motor
is running.

Park the machine on level, firm ground.

Working on the fuel system

Avoid open fire, do not smoke, do not spill any fuel.

Catch running out fuel, do not let it seep into the
ground and dispose off environmentally.

Do not inhale any fuel fumes.

Avoid contact with skin and eyes.

Do not swallow.

Working on the engine

When working on the air filter no dirt should fall
into the air duct.

Do not work on the hot exhaust, danger of burning!

When working on the engine exhaust duct no com-
bustion residues should fall into the cylinder.

Do not touch the piston with the cleaning tools.

Working on the tamper foot

Wipe off spilled oil, catch running out oil and dis-
pose of environmentally.

Store oil contaminated materials in a separate,
specially marked container and dispose of envi-
ronmentally.

Cleaning work

Do not perform cleaning work while the motor is
running.

Do not use gasoline or other easily inflammable
substances for cleaning.

When using a steam cleaner for cleaning do not
subject electrical parts and insulation material to
the direct jet or cover these items beforehand.

Do not guide the water jet directly into air filter, ex-
haust pipe and air intake opening.

After maintenance work

After all maintenance work is completed reinstall
all guards and safety installations.

Repair

Repairs must only be carried out by qualified and
authorized personnel. Always follow our repair in-
structions.

Exhaust gases are highly dangerous! Always en-
sure an adequate supply of fresh air when starting
in closed rooms!

Attach a warning tag to the steering bow if the ma-
chine is defective.

Do not mix the nozzle in the carburettor up by
mistake.

Adjust the idling speed regulator screw exact-
ly.

Do not damage the blower wheel when work-
ing on the magnetic ignition.

Always replace self locking nuts.

Do not open the foot cover on the tamper foot,
spring tension. Danger of accident!

Observe the prescribed tightening torques.

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Содержание BOMAG BT 60

Страница 1: ...ructions Original operating instructions Catalogue No 008 071 41 04 2011 BT 60 BT 65 S N 101 541 10 S N 101 541 30 Vibratory Tampers www discount equipment com G o t o D i s c o u n t E q u i p m e n...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 4: ...fuels and lubricants Please note This manual was written for operators and mainte nance personnel on construction sites These operating and maintenance instructions are part of the machine You should...

Страница 5: ...y regulations and all notes on risks and dangers Fig 1 Fig 2 Fig 3 541002 008 330 20 Made by FAYAT GROUP Hellerwald 56154 Boppard Made in Germany kW kg Patent Protection Type Serial Number Year of Con...

Страница 6: ...5 2 Fuels and lubricants 33 5 3 Table of fuels and lubricants 34 5 4 Running in instructions 35 5 5 Maintenance table 36 5 6 Clean the machine 37 5 7 Check the engine oil level 37 5 8 Checking the fue...

Страница 7: ...BOMAG 7 BT 60 BT 65 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 8: ...Travel characteristics Max working speed depending on soil m min 20 20 Max areal output depending on soil m2 h 336 336 Drive Engine manufacturer Honda Honda Type GX 100 GX 100 Cooling Air Air Number o...

Страница 9: ...quency Hz 10 11 8 10 11 8 Impact force kN 13 5 16 2 Filling capacities Fuel tank l 3 0 3 0 Oil in tamper foot l 0 75 1 0 Engine oil l 0 3 0 3 The right for technical modifications remains reserved BT...

Страница 10: ...LpA 93 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BT 60 LWA 108 dB A determined acc to ISO 3744 and EN 500 BT 65 LWA 108 dB A determined acc to ISO 3744 and EN 500 Dange...

Страница 11: ...BOMAG 11 BT 60 BT 65 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 12: ...is intended for Any danger caused by intended use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be made liable Examples for unintended use are l Working in ho...

Страница 13: ...int out possible dangers for the machine or for parts of the ma chine i Note Sections marked like this provide technical infor mation concerning the optimal economical utiliza tion of the machine Load...

Страница 14: ...r of burning When working on the engine exhaust duct no com bustion residues should fall into the cylinder Do not touch the piston with the cleaning tools Working on the tamper foot Wipe off spilled o...

Страница 15: ...ety stickers decals on the machine Keep safety stickers in good and legible condition see parts manual and comply with their meaning Replace damaged and illegible stickers decals G o t o D i s c o u n...

Страница 16: ...BOMAG 17 BT 60 BT 65 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 17: ...ins only concise de scriptions of the individual operating steps 3 2 Description of indicators and control elements Fig 5 No 1 Engine oil level warning lamp Caution If the engine oil level warning lam...

Страница 18: ...on RPM meter i Note After the first 25 operating hours SERVICE flash es for about 2 hours to remind you that the initial service is due After the first 100 operating hours SERVICE flashes for about 2...

Страница 19: ...BOMAG 21 BT 60 BT 65 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 20: ...rpm The running in time of the vibratory tamper is 10 operating hours The following inspections must be carried out be fore each working day or before a longer working period Danger Danger of accident...

Страница 21: ...from the tamper plate be cause the vibration starts immediately Always keep an eye on a running machine Danger Loss of hearing Wear your personal noise protection means ear defenders before starting o...

Страница 22: ...start during the first at tempt repeat the starting process Fig 13 l Open the choke Fig 13 3 to 6 seconds after the engine has started running Fig 14 l Set the throttle lever Fig 14 to position MIN an...

Страница 23: ...will probably not start Remedy l Close the fuel cock l Open the choke l Set the throttle lever to full speed position l Operate the recoil starter until the engine starts i Note If the engine does not...

Страница 24: ...The forward moving speed can be influenced by applying weight on the steering bow Fig 18 No load slowly forward Fig 19 l The forward marching speed can also be var ied via the pressing force on the s...

Страница 25: ...the sudden from full speed but let it idle for a while for temperature equalization Fig 21 l Move the throttle lever Fig 21 back to idle speed position l Run the engine for a short while in idle speed...

Страница 26: ...ainst moisture deposits inside the engine 4 6 Changing the tamper foot plate Fig 25 l After changing the tamper foot plate Fig 25 tighten the 4 fastening screws with a tightening torque of 60 to 70 Nm...

Страница 27: ...n be ing lifted Do not stand or step under loads being lifted Use only safe lifting gear of sufficient load bearing capacity Minimum lifting capacity of lifting gear see operating weight in chapter Te...

Страница 28: ...ng work and have the machine disassembled by an approved specialist workshop Environment Catch all fuels and lubricants do not let them seep into the ground and dispose of in compli ance with legal re...

Страница 29: ...BOMAG 31 BT 60 BT 65 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 30: ...nd fu els environmentally Notes on the fuel system The lifetime of the diesel engine mainly depends on the purity of the fuel l Keep fuel clean ofd any contamination and water l Keep used filters in a...

Страница 31: ...ngest permissible time the lubrication oil should remain in an engine is 1 2 year or 100 op erating hours Fuel Quality The engine has been approved for operation with unleaded gasoline with a octane n...

Страница 32: ...tion Observe the level marks Engine Engine oil Engine oil API SJ or higher 0 3 l to oil level mark SAE 10W 30 20 C to 30 C SAE 30 10 C to 30 C Fuel Gasoline unleaded 3 0 l Padfoot SAE 75W 90 API GL 5...

Страница 33: ...the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 20 operating hours l Change the engine oil l Check maximum en...

Страница 34: ...operating hours or 1x per year X 5 10 Clean check the spark plug replace if nec essary X 5 11 Check the tamper foot X 5 12 Check adjust the valve clearance Intake 0 15 mm Exhaust 0 20 mm X 5 13 Chang...

Страница 35: ...k the engine oil level with highest care to avoid over or underfilling of the engine Under filling can damage the engine Overfilling caus es excessive development of smoke and can also lead to engine...

Страница 36: ...ause malfunction or even damage of the engine Fill in fuel through the screen filter For quality and quantity of fuel refer to the ta ble of fuels and lubricants Environment Catch running out fuel do...

Страница 37: ...bricants Environment Catch running out old oil do not let it seep into the ground and dispose off environmentally Fig 33 l Clean the area around oil dipstick 1 Fig 33 and drain plug 2 l Unscrew the oi...

Страница 38: ...old the steering handle up Fig 36 l Pull off the spark plug socket 1 Fig 36 l Unscrew the spark plug using a 5 8 inch spark plug spanner Fig 37 l Check the spark plug Fig 37 visually and clean it if n...

Страница 39: ...lubricants Fig 38 l Clean the sight glass Fig 38 l Check the oil level l The oil must be visible in the inspection glass top up if necessary Check the concertina wall Fig 39 l Check concertina wall fo...

Страница 40: ...ve the top engine cover Fig 41 Fig 42 l Unscrew the fastening screws for the cylinder head cover Fig 42 Caution Do not apply force to remove the cylinder head cover Replace the cylinder head cover if...

Страница 41: ...nd slacken locking screw 3 l Turn the valve adjustment screw in or out as required l Retighten the locking screw with a tightening torque of 7 5 Nm 5 4 lbsft Fig 47 l Clean the sealing faces on cylind...

Страница 42: ...do not let it seep into the ground Dispose of the used fuel filter environmentally Fig 48 l Set the fuel valve Fig 48 to STOP position closed Fig 49 l Loosen hose clamp 1 Fig 49 on the fuel fil ter an...

Страница 43: ...er Health hazard Do not inhale any fuel fumes Environment Catch running out fuel and dispose of environ mentally Fig 50 l Disconnect fuel hose Fig 50 from fuel cock Open the fuel cock drain off fuel F...

Страница 44: ...2 l Clean and unscrew the oil drain plug Fig 52 let the old oil run out and catch it l Install the oil drain plug with Omnifit FD 10 sealant Fig 53 l Stand the tamper on its foot and secure it against...

Страница 45: ...filter Fig 54 l Remove cover 1 Fig 54 carefully take out filter cartridge 2 Caution Make sure that no dirt falls into the air intake channel Fig 55 l In case of dry fine dust blow out the filter car...

Страница 46: ...housing l Pull the air filter 5 out of the housing Fig 58 l If soiled with dry fine dust blow the air filter out from the clean air side Fig 58 l Clean the air filter housing Caution Make sure that no...

Страница 47: ...BOMAG 51 BT 60 BT 65 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 48: ...ly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself by...

Страница 49: ...i tion Dirt Clean the starter Spring broken Replace starter Engine stops frequently in short intervals Fuel system clogged Clean the fuel screen in the tank Replace the fuel filter Clean the fuel scre...

Страница 50: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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