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Safety regulations

BOMAG

12

BT 60/4 BT 65/4

General

This BOMAG machine has been built in com-
pliance with the latest technical standard and
complies with the applicable regulations and
technical rules. However, dangers for persons
and property may arise from this machine, if:

it is used for purposes other than the ones it is
intended for,

it is operated by untrained personnel,

it is changed or converted in an unprofessional
way,

the safety instructions are not observed.

Each person involved in the operation, mainte-
nance and repair of the machine must there-
fore read and comply with these safety
regulations. If necessary, this must be con-
firmed by obtaining the signature of the cus-
tomer.

Furthermore, the following obviously also applies:

applicable accident prevention instructions,

generally accepted safety and road traffic reg-
ulations,

country specific safety regulations. It is the
duty of the operator to be acquainted with
these instructions and to apply these accord-
ingly. This applies also for local regulations
concerning different types of handling work.
Should the recommendations in these instruc-
tions be different from the regulations valid in
your country, you must comply with the safety
regulations valid in your country.

Intended use

This machine must only be used for:

Compaction of all types of soils

Repair work in all types of soil

Reinforcement of walkways

Work in trenches

Backfills and compaction of marginal strips

Unintended use

Dangers may however arise from the machine if it
is operated by untrained personnel in an unprofes-
sional way or if it is unintentionally used.

Example:

Working in horizontal direction

Ramming of poles

Compaction of interlocking paving stones

Who is allowed to operate the ma-
chine?

The machine must only be operated by trained
and authorized persons which are at least 18
years of age. The responsibilities for the operation
of the machine are to be clearly specified and
complied with.

Persons under the influence of alcohol, medica-
tion or drugs must not operate, service or repair
the machine.

Maintenance and repairs require very specific
knowledge and must therefore only be carried out
by trained and qualified personnel.

Conversions and alterations to the ma-
chine.

Unauthorized conversions to the machine are pro-
hibited for safety reasons.

Original parts and accessories have been special-
ly designed for this machine. We wish to make ex-
pressly clear that we have not tested or authorized
any original parts or special equipment not sup-
plied by us. The installation and/or use of such
products can impair the active and/or passive driv-
ing safety. The manufacturer expressly excludes
any liability for damage resulting from the use of
non-original parts or accessories.

Damage, deficiencies, misuse of safety
installations

Machines which are not safe to operate must be
immediately taken out of service and shall not be
used, until these deficiencies have been properly
rectified.

Safety installations and switches must neither be
removed nor must they be made ineffective.

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Содержание BOMAG BT 60/4

Страница 1: ...tions Catalogue number 008 040 61 05 2009 BT 60 4 BT 65 4 S N 101 540 50 S N 101 540 52 S N 101 540 51 S N 101 540 53 Vibratory Tamper www discount equipment com G o t o D i s c o u n t E q u i p m e...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 4: ...bricants Please note This manual was written for operators and mainte nance personnel on construction sites These operating and maintenance instructions are part of the machine You should only operate...

Страница 5: ...ent the above data together with the com missioning protocol During commissioning our organisation will in struct you in the operation and maintenance of the machine Please observe strictly the safety...

Страница 6: ...s 33 5 5 Maintenance table 34 5 6 Cleaning the machine 35 5 7 Checking the bellows on the tamper 35 5 8 Check the engine oil level 36 5 9 Checking the fuel level topping up fuel 37 5 10 Engine oil cha...

Страница 7: ...BOMAG 7 BT 60 4 BT 65 4 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 8: ...CECE kg 62 68 Travel characteristics Max working speed depending on soil m min 20 20 Max areal output depending on soil m2 h 336 336 Drive Engine manufacturer Honda Honda Type GX 100 GX 100 Cooling A...

Страница 9: ...pact force kN 13 5 16 2 Number of blows rpm 600 708 600 708 Max depth effect depending on soil cm 55 65 Filling capacities Fuel tank l 3 0 3 0 Oil in tamper foot l 0 8 1 0 Engine oil l 0 3 0 3 The rig...

Страница 10: ...65 4 LpA 95 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BT 60 4 WA 108 dB A determined acc to ISO 3744 and EN 500 BT 65 4 WA 106 dB A determined acc to ISO 3744 and EN 500...

Страница 11: ...BOMAG 11 BT 60 4 BT 65 4 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 12: ...Dangers may however arise from the machine if it is operated by untrained personnel in an unprofes sional way or if it is unintentionally used Example Working in horizontal direction Ramming of poles...

Страница 13: ...free of grease oils fuel dirt snow and ice Use only machines which are serviced at regular intervals Starting and operation of the machine is closed rooms and trenches Exhaust gases are highly dangero...

Страница 14: ...n the machine When using steam cleaning equipment do not subject electric parts and insulating material to the direct water jet or cover them beforehand Do not guide the water jet directly into the ai...

Страница 15: ...BOMAG 15 BT 60 4 BT 65 4 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 16: ...ant with the indicators and control elements All functions are described in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Controls Fi...

Страница 17: ...Indicators and Controls BOMAG 17 BT 60 4 BT 65 4 Fig 8 No 4 Fuel cock Fig 9 No 5 Choke lever G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 18: ...BOMAG 19 BT 60 4 BT 65 4 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 19: ...vibratory tamper is 10 operating hours The following inspections must be carried out be fore each working day or before a longer working period Danger Danger of accident Please observe strictly the sa...

Страница 20: ...t away from the tamper plate be cause the vibration starts immediately Always keep an eye on a running machine Danger Loss of hearing Wear your personal noise protection means ear defenders before sta...

Страница 21: ...the choke Fig 15 3 to 6 seconds after the engine has started running Fig 16 Set the throttle lever Fig 16 to position MIN and let the engine run warm for 1 to 2 minutes i Note Once the engine has war...

Страница 22: ...ith a clean cloth or blow it dry with compressed air If necessary clean with a wire brush Screw the spark plug back in and plug the spark plug socket back on Repeat the starting procedure 4 4 Work ope...

Страница 23: ...material to be compacted should not be higher than the tamper can man age If the tamper should get out of rhythm on highly compacted ground smooth running can be achieved by slightly changing the eng...

Страница 24: ...ine shut down button Fig 23 Danger Danger of burning Immediately after shutting down the engine is still hot do not touch the exhaust Park the machine so that it cannot turn over Fig 24 Set the fuel v...

Страница 25: ...ransport the tamper to lay it on its side Make sure that persons are not endangered by the machine tipping or sliding off Lash the machine down so that it is secured against rolling sliding and turnin...

Страница 26: ...60 4 BT 65 4 Fig 28 To load the tamper attach the lifting tackle only to the cross bar of the steering bow Fig 28 Weights see technical data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d...

Страница 27: ...BOMAG 29 BT 60 4 BT 65 4 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 28: ...t yourself by following the trouble shooting chart you should contact the service departments at our branch offices or dealers 5 2 Fuels and lubricants Fuel Quality The engine has been approved for op...

Страница 29: ...4 BT 65 4 The longest permissible time a lubrication oil should remain in an engine is 1 year Tamper foot oil Use gear oil Titan Speed SAE 75W 90 G o t o D i s c o u n t E q u i p m e n t c o m t o o...

Страница 30: ...e oil API CG 4 SJ or higher 0 3 l to oil level mark SAE 10W 30 20 C to 30 C SAE 10W 40 20 C to 40 C SAE 15W 40 15 C to 40 C SAE 30 SAE 10 W 10 C to 40 C 20 C to 0 C SAE 40 SAE 20W 20 25 C to 45 C 10 C...

Страница 31: ...ing on the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 20 operating hours Change the engine oil Check maximum...

Страница 32: ...il at least every 100 oper ating hours or 1x per year X 5 11 Clean check the spark plug replace if neces sary X 5 12 Taper plate tighten the bolts X 5 13 Check the oil level in the tamper foot Inspect...

Страница 33: ...water jet directly into the air filter 1 Fig 30 and into the starter air intake 2 5 7 Checking the bellows on the tamper Fig 31 Check the condition of the bellows inspect for damage and tight fit Chec...

Страница 34: ...per on flat and level ground Shut down the engine Fig 32 Pull out the dipstick Fig 32 and wipe it clean with a lint free clean cloth Fig 33 The oil level must reach the bottom edge of the filler bore...

Страница 35: ...cock valve closed Do not spill any fuel Do not inhale any fuel fumes No open fire do not smoke Fuel Unleaded standard grade petrol Fig 34 Set the fuel valve Fig 34 to STOP position closed Fig 35 Tank...

Страница 36: ...ff environmentally i Note The engine cannot be started if the engine oil level is too low Fig 36 Remove the oil dipstick Fig 36 Fig 37 Unscrew the oil drain plug Fig 37 let the old oil run out and cat...

Страница 37: ...lly and clean it if necessary Fig 39 i Note In case of excessive combustion residuals or burned off electrodes replace the spark plug en sure correct heat value of the spark plug Check the electrode g...

Страница 38: ...rt while so that all oil can run into the housing Fig 41 Clean the sight glass Fig 41 Check the oil level The oil must be visible in the inspection glass if necessary fill in oil accordingly For quali...

Страница 39: ...ove the top engine cover Fig 42 Fig 43 Unscrew the fastening screws for the cylinder head cover Fig 43 Caution Do not apply force to remove the cylinder head cover Replace the cylinder head cover if i...

Страница 40: ...valve adjustment screw 1 Fig 48 and slacken locking screw 2 Turn the valve adjustment screw in or out in or der to achieve the specified valve clearance Retighten the locking screw with a tightening t...

Страница 41: ...y fuel Wipe off spilled fuel Fig 50 Disconnect the fuel hose 1 Fig 50 from the fuel shut off valve 2 Open the fuel shut off valve drain the fuel off Unscrew the fuel shut off valve 2 Fig 51 Screw the...

Страница 42: ...k the seal on the drain plug replace if necessary Turn the drain plug in and tighten it Fig 54 Stand the tamper on its foot and secure it against tipping over Clean the filler plug Fig 54 and unscrew...

Страница 43: ...dge 2 carefully out Caution Make sure that no dirt falls into the air intake channel Visual inspection cleaning Danger Eye injury Wear protective clothing goggles gloves Fig 57 In case of dry fine dus...

Страница 44: ...l the dry air filter cartridge 5 out of the housing Fig 60 If soiled with dry fine dust blow the dry air filter out from the clean air side Fig 60 Clean the air filter housing Caution Make sure that n...

Страница 45: ...BOMAG 49 BT 60 4 BT 65 4 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 46: ...erly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself b...

Страница 47: ...starter does not return to initial position Dirt Clean the starter Spring broken Replace starter Engine stops frequently in short intervals Fuel screen clogged clean Engine does not run with full spee...

Страница 48: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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