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Liquid DuraPlacer DP18L / DP24L

Page iv

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Before Operation

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Rinsing the Hopper

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Start-Up

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Pouring Chemical into the Hopper

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Shutdown

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Maintenance

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General Cleaning

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Daily Maintenance

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Yearly Maintenance

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LUBRICATION and MAINTENANCE

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Lubricating and Maintaining the Machine Safely

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Lubricant Storage

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Grease

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Greases for Air Temperature Ranges

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Alternative and Synthetic Lubricants

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Lubrication and Maintenance Intervals

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Each 10 hours or Daily

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Each 50 Hours or Weekly

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Before and After Each Season

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As Required

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SERVICE

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Practice Safe Maintenance

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Work in a Clean Area

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Service Machines Safely

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Support the Machine Properly

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Avoid High-Pressure Fluids

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Preventing Hydraulic System Contamination

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Replace Hydraulic Hoses

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Tightening Hardware

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PREPARING FOR STORAGE

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Removing from Storage

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TIGHTENING HARDWARE

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Metric Bolt and Screw Torque Values

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Unified Inch Bolt and Screw Torque Values

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Face Seal Fittings Assembly & Installation - All Pressure Applications

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Face Seal O-Ring to Stud End Installation

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Содержание DP18L

Страница 1: ...DP18L DP24L 40 60 LIQUID DURAPLACER OWNERS MANUAL 2023...

Страница 2: ...820046 DP18L DP24L 40 60 Liquid DuraPlacer 2023 07 28...

Страница 3: ...t Against Noise 3 Practice Safe Maintenance 3 Support Raised Equipment 4 Avoid Heating Near Pressurized Fluid Lines 4 Avoid High Pressure Fluids 4 Inspect Lift Circuit Hoses 5 Store Attachments Safely...

Страница 4: ...perator s Manual 19 Pre Operation Checklist 19 AXLES TIRES and TRACKS 20 Setting Axle Width 20 Axle Width Chart Singles 21 Axle Width Chart Tracks 22 Checking Tire Pressure 23 Checking Wheel Nuts 24 T...

Страница 5: ...Keep Riders Off the Machine 37 Caution for All Machines 38 Unfolding Extending the Toolbar 38 HYDRAULIC FLOW 40 Regulating Hydraulic Flow to the Pump 40 Load Sensing Closed Center System LS Closed 40...

Страница 6: ...Maintenance Intervals 54 Each 10 hours or Daily 54 Each 50 Hours or Weekly 55 Before and After Each Season 56 As Required 56 SERVICE 57 Practice Safe Maintenance 57 Work in a Clean Area 57 Service Mac...

Страница 7: ...8L DP24L Page v Face Seal Adjustable Stud End O Ring Installation 63 Face Seal Straight Stud End O Ring Installation 63 Fitting Installation 63 Assembly Torque 63 SAE Face Seal and O Ring Stud End Fit...

Страница 8: ...ssed as follows Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 This warranty shall expire one 1 year after the date of delivery of the new machinery If these conditions are fulfilled Fast A...

Страница 9: ...hts Clean ____Wheel Drive Turns Freely ____ Review Operating and ____Lubricate Machine ____ Safety Instructions ____Check Tire Pressure ____Frame and Wings Level ____Monitors and Controllers Function...

Страница 10: ...ER _______________________________ DATE PURCHASED ______________ _____ __________ TANK SIZE CIRCLE ONE 1800 Gal 2400 Gal NUMBER OF ROW UNITS ___________________________________ PUMP MANUFACTURER CIRCL...

Страница 11: ...ittings are lubricated see LUBRICATION and MAINTENANCE section in this Manual o Inspect to be sure all nuts are tightened to proper torque and all cotter pins are spread o The tires are properly infla...

Страница 12: ...ustomer aware of all safety precautions that must be followed while using this machine o When the machine is transported on a road or highway at night or during the day accessory lights and devices sh...

Страница 13: ...ossible operate the machine to see that it is functioning properly o Acquaint the customer with any special attachment which will help do a better job o Go over the entire machine for loose or missing...

Страница 14: ...L DP24L Page xii Owner Register Model Number P I N Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address County...

Страница 15: ...specific metric or inch wrench RIGHT HAND AND LEFT HAND sides are determined by facing in direction that the implement will travel when going forward WRITE PRODUCT IDENTIFICATION NUMBERS P I N in the...

Страница 16: ...n this document indicates a mandatory requirement The use of should indicates a recommendation of that which is advised but not required WARRANTY is provided as part of Fast Ag Solutions support progr...

Страница 17: ...s for service or repairs Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation Warranty is provided as part of Fast Ag Solutions support program for cu...

Страница 18: ...Manual the terms CAUTION WARNING and DANGER are used along with the Safety Alert Symbol to indicate the degree of personal safety hazard The term IMPORTANT is used to indicate that failure to observe...

Страница 19: ...r radio or music headphones while operating the machine Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as...

Страница 20: ...ystem unsupported or raised equipment could suddenly lower causing serious personal injury or death If support is not available completely lower wings and frame relieve hydraulic pressure and disconne...

Страница 21: ...ent hoses Store Attachments Safely Stored attachments such as dual wheels can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing children...

Страница 22: ...le used air conditioning refrigerants Handle Agricultural Chemicals Safely Chemicals used in agricultural applications such as fungicides herbicides insecticides pesticides rodenticides and fertilizer...

Страница 23: ...provides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the M SDS before you start any job using a hazardous chemical That...

Страница 24: ...he Operator s view resulting in the machine being operated in an unsafe manner Observe Maximum Transport Speed CAUTION Be sure all bystanders are clear of DuraPlacer IMPORTANT Transport DuraPlacer onl...

Страница 25: ...safe distance away from the machine when it is moving Prior to starting the tractor discuss hand signals and what each signal means to avoid misunderstandings and confusion which could result in a ser...

Страница 26: ...rol Properly ballast tractor for towing your machine Refer to tractor Operator s Manual and this Manual to ensure that machine can be safely transported with your tractor Be aware of height and width...

Страница 27: ...ift tractor into a lower gear when transporting down steep slopes or hills never coast Stop slowly Wide turns may be required with the machine in tow Use caution in traffic and in congested areas To i...

Страница 28: ...place missing or damaged safety signs Use this Operator s Manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from suppliers t...

Страница 29: ...SAFETY SAFETY Liquid DuraPlacer DP18L DP24L Page 13 Wing Wing C B A A C B A B A B...

Страница 30: ...SAFETY SAFETY Liquid DuraPlacer DP18L DP24L Page 14 Main Frame Wheel and Tracks...

Страница 31: ...separate from tractor drawbar In addition to the safety features shown here other components systems safety signs on the machine safety messages and instructions in the Operator s Manual contribute to...

Страница 32: ...Safety Operating and Maintenance information presented in this Manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this infor...

Страница 33: ...ctor hydraulic system with ISO hydraulic couplers is required Five tractor Selective Control Valves SCV at the listed flowrates and pressure are required for following Circuit SCV Function Flowrate Pr...

Страница 34: ...7m 38ft 6in Toolbar Size s 13 7m 18 3m 40ft 60ft Toolbar Tube Size 18cm x 23cm 7in x 9in rectangular Weight empty 12 632 kg 27 849 lbs 12 655 kg 27 899 lbs Weight full 21 732 kg 47 910 lbs 24 764 kg...

Страница 35: ...stalled through the drawbar and that a pin and safety chain are installed 4 Inspect all hydraulic lines hoses fittings and couplers for tightness See Tightening Hardware for break in period recommenda...

Страница 36: ...rt the frame on the rear of the axle with jack stands A 10 ton jack stand shown 2 Remove the axle bolts F and slide the axles B out of shipping holes C 3 Using a forklift D or pallet jack E slide the...

Страница 37: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Liquid DuraPlacer DP18L DP24L Page 21 Axle Width Chart Singles Figure 2 20k for 1800 Gal 72 144 axle Figure 3 25k for 2400 Gal 80 120 axle...

Страница 38: ...AXLES TIRES and TRACKS AXLES TIRES and TRACKS Liquid DuraPlacer DP18L DP24L Page 22 Axle Width Chart Tracks...

Страница 39: ...cause deeper penetration on one side than the other Increased penetration on one side will result in side draft of the machine Inflate tires to shown specification Tire Size Pressure 480 80R50 LR176 S...

Страница 40: ...Wheel Nuts A Main Frame Wheel Nut B Gauge Wheel Nut Check tightness of all wheel nuts A and B during the first week of operation and periodically after that Tighten all wheel bolts to specification It...

Страница 41: ...s o Avoid skidding and tread bar scrubbing on hard surfaces to reduce track wear o Use care when crossing ditches or transitions while making turns Diagonal crossing of ditches causes track to become...

Страница 42: ...significant heat if run unlubricated This heat is capable of damaging components Break in and align new components as outlined Initial Break In Avoid track and track system component damage Before dr...

Страница 43: ...and applicator frame Inspect for cracking A uneven wear B and or chipping or chunking C on rubber surfaces of drive wheels D mid rollers E and idler wheels F Remove any embedded rocks nails or other...

Страница 44: ...f repair or replacement Track Service Service Task Service Action Track Wear Check Track Alignment Track Tension Idler Wheels and Mid Rollers Track Trash Buildup Mid Rollers Oil Level Idler Wheel Hub...

Страница 45: ...for roughly 200 ft and coast the tractor to a stop Place the tractor in PARK and apply the emergency brake Do not apply braking action during this process as sudden stops can affect track position du...

Страница 46: ...screw on the opposite side of the same undercarriage to 300 N m 221 ft lbs Tighten cap screw loosened in Step 2 to the same specification a A single full turn is the standard increment during adjustm...

Страница 47: ...r drawbar cage to prevent unexpected separation 5 Check that DuraPlacer hydraulic system is compatible with the tractor s hydraulics Hydraulic System Requirements Change the choice of DuraPlacer model...

Страница 48: ...hain are routed properly to avoid damage When storing the machine keep the safety chain up off the ground and hook it to the machine support assembly on the hitch Always replace a safety chain if one...

Страница 49: ...this type of injury should reference a knowledgeable medical source Such information is available from Deere Company Medical Department in Moline Illinois U S A IMPORTANT Hydraulic hoses can fail due...

Страница 50: ...d Wing Kick Base End C II Return Brown Hydraulic Manifold Return optional Pneumatic Drive Return D II Pressure Purple Hydraulic Manifold Pressure optional Pneumatic Drive Pressure E III Return Yellow...

Страница 51: ...ssure before disconnecting hydraulic hoses 3 Disconnect hydraulic hoses and place them in their storage position 4 Disconnect safety chain A Adjust Hitch Height Verify machine is parked safely before...

Страница 52: ...speed REDUCE speed over rough or uneven terrain slopes and when turning See Observe Maximum Transport Speed BE SURE SMV emblem reflectors and warning lights are clean visible and in good condition BE...

Страница 53: ...nd devices for adequate warning to operators of other vehicles Check local governmental regulations Various safety lights and devices are available from Fast Ag Solutions dealer Keep safety items in g...

Страница 54: ...e SCV II in the neutral position for transport If wing fold cylinders are removed or damaged chain wings together to prevent injury or death caused by accidental falling of wings on you or others Unfo...

Страница 55: ...by lowering the row units to the ground while sitting still and setting SCV I to continuous down a Hydraulic down pressure gauge E should read between 700 and 1000 psi but see Step 11 below b Down pr...

Страница 56: ...Move hydraulic lever to Lower Retract position to start pump 6 Adjust tractor flow control until the toolbar shut off deadhead pressure is within the pump s operating parameters Note If the flow limit...

Страница 57: ...pressure is within the pump s operating parameters and lock the jam nut 6 Open the sprayer agitation valve to get desired injection pressure Tractor SCV Functions See SCV Identification Chart for con...

Страница 58: ...nabled 1 Turns off hydraulic block and optional Row Unit Cab Control pressure Figure 13 SCV III Pushed Forward When the tractor s SCV III is pushed forward the following functions are enabled 1 Engage...

Страница 59: ...r is set to 9 or 90 If set correctly and problem persists proceed to Step 2 2 Unfold the toolbar into field position and lower the toolbar fully to the ground 3 On the adjustable orifice valves loosen...

Страница 60: ...ant supply of oil flow to the down pressure system may result in coulters riding out of the ground and could result in structural failure of the toolbar and or hydraulic cylinder components IMPORTANT...

Страница 61: ...speed However the best results are obtained when the ground speed is 8 13 kph 5 8 mph Ground speed variations in the field will automatically be compensated Always operate at a comfortable speed Do n...

Страница 62: ...rcuit components to isolate the liquid in the tank The liquid system is equipped with a screen A in its suction line to remove dirt and impurities Clean Strainer Filter A Sump Valve B Cap Clean the fi...

Страница 63: ...ransfer hose to the bottom fill line 4 Start the pump on the tender truck and open the valve on the fill line 5 Pump until the tank is filled to the desired level Do not overfill 6 Close the input val...

Страница 64: ...or lower the front end of the trailer or refer to Adjust Hitch Height for further adjustment Pump Pressure The Metering Pump product pump main pump is located on the left side in front of the trailer...

Страница 65: ...fore Operation 1 Ensure all Cleanload valves are closed prior to starting and inspect them for leaks 2 Unlock the lid by turning it counterclockwise and open it Inspect the hopper for cleanliness remo...

Страница 66: ...lose the SIDEWALL RINSE VALVE C Using the optional Cleanload Suction Lance allows for loading of liquid chemicals and powders without lifting or pouring containers 3 Measure the required amount of che...

Страница 67: ...tor Ensure the hose is fully emptied into the eductor then remove the lance from the eductor and pour the container of rinse water into the hopper 11 Reinstall the optional hopper outlet screen Shutdo...

Страница 68: ...anload with clean freshwater after each day s use if switching chemicals or if the system is going to be inactive for an extended period Inspect all components for excessive wear leaks or any other da...

Страница 69: ...lubricants Whenever possible store lubricants and containers in an area protected from dust moisture and other contamination Store containers on their side to avoid water and dirt accumulation Make c...

Страница 70: ...erformance requirements Lubrication and Maintenance Intervals Perform each lubrication and service illustrated in this section Each 10 hours or Daily Clean the Strainer o It is recommended that the fe...

Страница 71: ...DP18L DP24L Page 55 Grease the Hitch Grease the Row Units Actuation Points o See Yetter 2984 Strip Freshener Manual for complete maintenance Grease the Gauge Wheels Each 50 Hours or Weekly Grease the...

Страница 72: ...h Season Grease the Wheel Bearings Remove the Tongue Jack remove the Top Cover A from the Jack check the grease level and reinstall the Top Cover and Jack As Required Grease and lubricate the Mid Whee...

Страница 73: ...f grease oil or debris On self propelled equipment disconnect the battery ground cable before making adjustments on any electrical systems or welding on the machine On towed implements disconnect its...

Страница 74: ...with Fast Ag Solutions approved replacement parts Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or...

Страница 75: ...orrosion exposed wire braids or any other signs of wear or damage Worn or damaged hose assemblies can fail during use and should be replaced immediately See your Fast Ag Solutions dealer for replaceme...

Страница 76: ...esidue from washing 8 Inspect all hydraulic hoses couplers and fittings Tighten any loose fittings Replace any hose that is damaged or is separating from the crimped end of a fitting 9 Inspect all liq...

Страница 77: ...885 1350 1000 1700 1250 1580 1160 2000 147 5 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 200 0 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 370...

Страница 78: ...950 700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only based on the strength of t...

Страница 79: ...down section of the fitting 2 Install a thimble over the fitting threads to protect the O ring from nicks 3 Slide the O ring over the thimble into the turned down section of the fitting 4 Remove thim...

Страница 80: ...16 12 10 6 0 375 9 53 11 16 16 13 16 24 18 1 42 31 9 16 18 3 4 3 4 37 27 25 18 12 8 0 500 12 70 13 16 16 15 16 50 37 1 1 8 93 69 3 4 16 7 8 15 16 50 37 33 25 16 10 0 625 15 88 1 14 1 1 8 69 51 1 5 16...

Страница 81: ...820046 Liquid DuraPlacer DP18L DP24L Page 65 Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 1 800 772 9279 Toll Free 1 507 427 3861 Voice 1 507 427 3030 Fax https fastagsolutions com...

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