Fast AG SOLUTIONS 963P Скачать руководство пользователя страница 76

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TROUBLESHOOTING

TROUBLESHOOTING

3PT Sprayer 963P / 963PTF

Page 76

Problem

Cause

Solution

not been entirely evacuated

from the pump

Run the pump with the outlet

hose open to evacuate air from

pump

Regulator broken

Replace regulator

The spray flow is irregular.

Filter screen plugged

Clean screens

Nozzle screens plugged

Clean nozzle screens

Can't

develop

enough

pressure.

Broken pressure regulator

Replace pressure regulator

Worn pump

Repair or replace pump

Leaking hose or fitting

Replace hose or tighten fitting

Pump running too slowly

Increase oil flow to pump to

increase pump speed

Wrong agitation valve setting

Close agitation valve slightly

until pressure goes to required

range

Tip size too large

Check tip capacity for proper

size

No pressure reading.

Poor connection

Clean connection. Push firmly

together

Defective sensor

Replace sensor

Defective controller gauge

Replace gauge

Spray won't shut off.

Defective switch in monitor

Replace switch

Solenoid valve doesn't close

Magnet stuck or Spring broken.

Replace defective parts

Controller doesn't control

sprayer.

Blown fuse

Replace fuse

Poor connection

Pull connections apart. Clean

terminals. Reconnect

No power

Connect power wire

Refer to Controller Manual

Booms bouncing.

Traveling too fast

Slow down

Содержание AG SOLUTIONS 963P

Страница 1: ...963P 963PTF 60 100 3PT SPRAYER OWNER S MANUAL...

Страница 2: ...820105 963P 963PTF 60 100 3PT Sprayer 2023 12 11...

Страница 3: ...om Blue Lights 20 AutoYaw Control 20 Boom Auto Height 20 SAFETY 21 Safety Alert Symbols and Signal Words 21 General Safety 22 Prepare for Emergencies 22 Wear Protec ve Clothing 22 Protect Against Nois...

Страница 4: ...Dilu on 30 Storage 31 Replace Safety Signs 32 Wing 32 Main Frame 34 Safety Features 36 Sign O Form 37 SPECIFICATIONS 38 Tractor Power Size Recommenda on 38 Hydraulic System Requirements 38 Machine Di...

Страница 5: ...48 Keep Riders O the Machine 48 Cau on for All Machines 49 Unfolding Extending the Boom 49 HYDRAULIC FLOW 51 Regula ng Hydraulic Flow to the Pump 51 Load Sensing Closed Center System LS Closed 51 Pre...

Страница 6: ...n 66 As Required 66 Cleaning 67 Filters 67 Rinse Tank 68 SERVICE 69 Prac ce Safe Maintenance 69 Work in a Clean Area 69 Service Machines Safely 69 Support the Machine Properly 70 Avoid High Pressure F...

Страница 7: ...prayer 963P 963PTF Page 7 Face Seal Adjustable Stud End O Ring Installa on 78 Face Seal Straight Stud End O Ring Installa on 78 Fi ng Installa on 78 Assembly Torque 78 SAE Face Seal and O Ring Stud En...

Страница 8: ...ary addressed as follows Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 This warranty shall expire one 1 year after the date of delivery of the new machinery If these conditions are fulfill...

Страница 9: ...ights Clean ____Wheel Drive Turns Freely ____ Review Operating and ____Lubricate Machine ____ Safety Instructions ____Check Tire Pressure ____Frame and Wings Level ____Monitors and Controllers Functio...

Страница 10: ..._______________________________ DATE PURCHASED ______________ _____ __________ NOZZLE SPACING _______________________________ PUMP MANUFACTURER CIRCLE ONE ACE FMCSC 205F HYD 304 ACE 255F 304 WET SEAL...

Страница 11: ...e fittings are lubricated see LUBRICATION and MAINTENANCE section in this Manual o Inspect to be sure all nuts are tightened to proper torque and all cotter pins are spread o The tires are properly in...

Страница 12: ...e customer aware of all safety precautions that must be followed while using this machine o When the machine is transported on a road or highway at night or during the day accessory lights and devices...

Страница 13: ...f possible operate the machine to see that it is functioning properly o Acquaint the customer with any special attachment which will help do a better job o Go over the entire machine for loose or miss...

Страница 14: ...ocation Always give your dealer the Serial Number of your 3PT Sprayer when ordering parts or requesting service or other information The Serial Number is on a tag attached to the 3PT Carrier Please ma...

Страница 15: ...963P 963PTF Page 15 Owner Register Model Number Serial Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address C...

Страница 16: ...hine and should remain with the machine when you sell it MEASUREMENTS in this Manual are given in both metric and customary U S unit equivalents Use only correct replacement parts and fasteners Metric...

Страница 17: ...ny resulting damage or injury THIS DOCUMENT outlines the specific design and performance requirements for the use of a Fast Ag Solutions 3PT Sprayer assembly The word must in this document indicates a...

Страница 18: ...or service or repairs Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation Warranty is provided as part of Fast Ag Solutions support program for custo...

Страница 19: ...ield A screen in the line next to the pump and after the solenoids removes contaminants from the system The chemical system controller is mounted in the tractor cab for easy operation The booms attach...

Страница 20: ...visibility of nozzle spray in low light conditions They are activated whenever the boom pivots out into field position Figure 4 Blue light on rectangular boom Figure 5 Blue light on truss boom AutoYa...

Страница 21: ...nual the terms CAUTION WARNING and DANGER are used along with the Safety Alert Symbol to indicate the degree of personal safety hazard The term IMPORTANT is used to indicate that failure to observe th...

Страница 22: ...ic headphones while operating the machine Keep hands feet hair and clothing away from all moving and or rotating parts Protect Against Noise Prolonged exposure to loud noise can cause impairment or lo...

Страница 23: ...tem unsupported or raised equipment could suddenly lower causing serious personal injury or death If support is not available completely lower wings and frame relieve hydraulic pressure and disconnect...

Страница 24: ...acement hoses Store Attachments Safely Stored attachments such as dual wheels can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing child...

Страница 25: ...nt regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Handle Agricultural Chemicals Safely Chemicals used in agricultural app...

Страница 26: ...ovides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the M SDS before you start any job using a hazardous chemical That wa...

Страница 27: ...sulting in the machine being operated in an unsafe manner Observe Maximum Transport Speed CAUTION Be sure all bystanders are clear of Sprayer This implement is not equipped with service or parking bra...

Страница 28: ...the machine is moved Tow Loads Safely Stopping distance increases with speed and weight of towed loads and on slopes Towed loads with or without brakes that are too heavy for the tractor or are towed...

Страница 29: ...nless the machine is equipped with proper functioning lights and reflective markings or emblems Ensure that the lights and reflective markings or emblems are clean and visible Contact your Fast Ag Sol...

Страница 30: ...ed Gloves Non absorbent gloves should be worn at all times when handling mixing and applying pesticides Neoprene has been found to be superior to rubber in resisting the penetration of pesticides Othe...

Страница 31: ...or solutions to touch the skin Some can be absorbed through the skin Should such a contact occur flush the affected area immediately with clear water Wash the area thoroughly with detergent to remove...

Страница 32: ...Signs Replace missing or damaged safety signs Use this Operator s Manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from sup...

Страница 33: ...SAFETY SAFETY 3PT Sprayer 963P 963PTF Page 33...

Страница 34: ...SAFETY SAFETY 3PT Sprayer 963P 963PTF Page 34 Main Frame...

Страница 35: ...SAFETY SAFETY 3PT Sprayer 963P 963PTF Page 35...

Страница 36: ...components systems safety signs on the machine safety messages and instructions in the Operator s Manual contribute to the safe operation of this machine when combined with the care and concern of a c...

Страница 37: ...y Operating and Maintenance information presented in this Manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information...

Страница 38: ...Circuit SCV Function Flowrate Pressure 1 Wing Fold Valve Block 11 4 LPM 3 GPM 16203 kPa 162 0 bar 2350 PSI 2 Chemical Fertilizer Pump Drive Motor 41 6 LPM 11 GPM 13790 kPa 137 9 bar 2000 PSI Machine...

Страница 39: ...torque 2 Check that no chemical or hydraulic lines are being pinched or crimped Re route as required 3 Check that all nozzles are clean and working properly Clean adjust or replace as required 4 Check...

Страница 40: ...mmendations 3 Be sure that the machine is properly attached to the tractor Be sure that a mechanical retainer is installed through the drawbar and that a pin and safety chain are installed 4 Inspect a...

Страница 41: ...hat there are no power lines next to the machine and that the machine is in an open area large enough to allow the booms to swing out without hitting any obstructions The hydraulic circuit control lev...

Страница 42: ...ve the switch up and hold to pivot the outer boom to transport and down to field position Release the switch the flip wing will stop and remain at that position IMPORTANT Extend the cylinder completel...

Страница 43: ...volt battery or power port Refer to Controller s Manual The panel fuse is an AGC 15 amp IMPORTANT Do not connect across a 24 volt system It will damage internal electrical components Boom Function Co...

Страница 44: ...em Requirements Change the choice of the Sprayer model if required Do not operate unless tractor and implement hydraulics are compatible 6 Connect Hydraulics WARNING Prevent serious injury or death Re...

Страница 45: ...ent occurs see a doctor immediately Any fluid injected in the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a k...

Страница 46: ...r SCV Function A I Return Blue Main Fold Return B I Pressure Green Main Fold Pressure C II Return Yellow Product Pump Return D II Pressure Red Product Pump Pressure E III Return F III Pressure G IV Re...

Страница 47: ...Specifications Travel at a reasonable and safe speed REDUCE speed over rough or uneven terrain slopes and when turning See Observe Maximum Transport Speed BE SURE SMV emblem reflectors and warning lig...

Страница 48: ...arning to operators of other vehicles Check local governmental regulations Various safety lights and devices are available from Fast Ag Solutions dealer Keep safety items in good condition Replace mis...

Страница 49: ...efore transporting See Machine Dimensions Specifications for transport height and width of machine Transport with wings fully folded Never raise or lower the center section or wings when moving After...

Страница 50: ...re is sufficient space to swing the booms into their field position 5 Start the tractor and run at 1 3 throttle to provide oil for boom position folding cylinders See Tractor SCV Functions 6 Raise the...

Страница 51: ...r boom and agitation valves if equipped 4 Adjust tractor flow control to minimum flow setting Turtle 5 Move hydraulic lever to Lower Retract position to start pump 6 Adjust tractor flow control until...

Страница 52: ...ctory for PNs 630036 630037 1 each Do not use restrictor orifice or flow limiter Figure 14 Closing the Needle Valve Setup Instructions 1 Shut off chemical product supply and any tank agitation valves...

Страница 53: ...following functions are enabled 1 Supplies hydraulic fluid flow to operate implement fold functions Figure 16 SCVI Pulled Backward When the tractor s SCV I is pulled backward the following functions...

Страница 54: ...your application Figure 19 Nozzles typical for a dry boom Figure 20 Wet boom triple and single assemblies Set Engine RPM Although the exact value of the engine speed is not particularly important to...

Страница 55: ...d it is recommended that the entire system be calibrated A yard run is the simplest method to determine the total volume delivered To calibrate in the yard follow this procedure 1 Fill the tank full o...

Страница 56: ...decrease the throttle below its 2 3 setting Area Coverage To determine application rates it is necessary to know the area covered by the sprayer per unit distance Table 2 gives the area for seven wid...

Страница 57: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 963P 963PTF Page 57 Table 3 Common conversions...

Страница 58: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 963P 963PTF Page 58 Table 4 Nozzle flow rates...

Страница 59: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 963P 963PTF Page 59 Table 5 Ground speed calibration...

Страница 60: ...manner Machine bouncing will prevent this required consistency For broadcast spraying Figure 21 Broadcast travel pattern It is recommended that the operator makes one pass around a field to start and...

Страница 61: ...cuit components to isolate the liquid in the tank The liquid system is equipped with a screen A in its suction line to remove dirt and impurities Clean Strainer Filter A Sump Valve B Cap Clean the fil...

Страница 62: ...n Do not take a chance with your health and safety Filling Fresh Water Rinse Tank Fill the optional rinse tank with clean freshwater through its top lid whenever rinse water has been used Do not allow...

Страница 63: ...a of all bystanders especially children before starting or filling the machine with water or chemical product s CAUTION Stay away from wing pinch points when folding or extending wings Keep others awa...

Страница 64: ...See ADJUST GROUND SPEED 9 Place the Master Boom switch in the OFF position and the appropriate Boom switches in the ON position 10 Turn the booms ON with the Boom Master switch as the nozzles pass ove...

Страница 65: ...their side to avoid water and dirt accumulation Make certain all containers are properly marked to identify their contents Properly dispose of all old containers and any residual lubricant they may c...

Страница 66: ...ith a clean cloth before greasing to avoid injecting dirt or debris Replace broken fittings immediately If a fitting will not accept grease remove and clean it thoroughly or replace it Clean the passa...

Страница 67: ...r 963P 963PTF Page 67 Each 50 Hours or Weekly Grease the boom fold hinges upper pivot both sides Grease the boom fold hinges lower pivot both sides Grease the outer boom hinge 1 boom Before and After...

Страница 68: ...this procedure 1 If there is water or solution in the sprayer close valves as needed to isolate the filters 2 Loosen the filter bodies by hand Do not use a wrench as this could damage the filter body...

Страница 69: ...he balance sit for a minimum of 8 hours overnight is best 8 Run the agitation pump for 10 minutes 9 Spray solutions out of booms on the appropriate crop 10 Rinse the system thoroughly with clean water...

Страница 70: ...rease oil or debris On self propelled equipment disconnect the battery ground cable before making adjustments on any electrical systems or welding on the machine On towed implements disconnect its wir...

Страница 71: ...y with Fast Ag Solutions approved replacement parts Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or...

Страница 72: ...nd should be replaced immediately See your Fast Ag Solutions dealer for replacement hoses CAUTION If an incorrectly rated hose is used machine damage injury or death could occur If hoses are to be fab...

Страница 73: ...in its field configuration with the boom at a comfortable working height 2 Place all controls in neutral stop the engine set the parking brake remove the ignition key and wait for all moving parts to...

Страница 74: ...from washing 8 Inspect all hydraulic hoses couplers and fittings Tighten any loose fittings Replace any hose that is damaged or is separating from the crimped end of a fitting 9 Inspect all liquid li...

Страница 75: ...acturer s tip chart for proper size Chemical system pressure too low Return hose plugged Clean or replace hose Faulty pressure sensor Calibrate sensor Replace as required Faulty regulator Repair or re...

Страница 76: ...se oil flow to pump to increase pump speed Wrong agitation valve setting Close agitation valve slightly until pressure goes to required range Tip size too large Check tip capacity for proper size No p...

Страница 77: ...5 1350 1000 1700 1250 1580 1160 2000 147 5 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 200 0 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2...

Страница 78: ...700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only based on the strength of the...

Страница 79: ...wn section of the fitting 2 Install a thimble over the fitting threads to protect the O ring from nicks 3 Slide the O ring over the thimble into the turned down section of the fitting 4 Remove thimble...

Страница 80: ...12 10 6 0 375 9 53 11 16 16 13 16 24 18 1 42 31 9 16 18 3 4 3 4 37 27 25 18 12 8 0 500 12 70 13 16 16 15 16 50 37 1 1 8 93 69 3 4 16 7 8 15 16 50 37 33 25 16 10 0 625 15 88 1 14 1 1 8 69 51 1 5 16 118...

Страница 81: ...820105 3PT Sprayer 963P 963PTF Page 81 Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 1 800 772 9279 Toll Free 1 507 427 3861 Voice 1 507 427 3030 Fax https fastagsolutions com...

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