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Fast 9553P Скачать руководство пользователя страница 67

CHEMICAL EDUCTOR

CHEMICAL EDUCTOR

3PT Sprayer 9553P / 9573P

Page 67

Maintenance

CAUTION:  Divert  or  stop  all  flow  to
and  from  the  Cleanload™  system
before  performing  any  service  or
maintenance procedures.

CAUTION: Always

wear

proper

Personal Protective Equipment (PPE)
when handling chemicals, including
gloves, eye protection, a respirator,
and safety shoes.

CAUTION:

Always

dispose

of

chemicals and contaminated water in
accordance with national and local
laws and statutes.

General Cleaning

Ensure  that  the  components  of  the
Cleanload are  free  of  any chemical  buildup
or  residue,  both  inside  and  out.  Failing  to
properly  clean  the  system  could  lead  to
reduced performance and component life.

Be sure to thoroughly clean the eductor, ball
valves and hopper. Cycle the ball valves
open and close during rinsing to ensure they
are clean.

Daily Maintenance

Always flush the Cleanload™ with clean
freshwater after each day’s use, if switching
chemicals, or if the system is going to be
inactive for an extended period.

Inspect all components for excessive wear,
leaks, or any other damage prior to each use.
Careful inspection is required before using
the system after long periods of inactivity.

Yearly Maintenance

Your Cleanload™ will last longer and give its
best performance when properly taken care
of. Proper Cleanload™ care depends on the
fluid or chemical being used and when the
Cleanload™ will be used again.

At the end of the spraying season, flush the
Cleanload™ with a neutralizing solution for
the fluid/chemical just used. Follow with a

clean  freshwater  rinse.  This  is  especially
important  for  corrosive  chemicals.  Drain
Cleanload™ thoroughly, open all drain plugs,
and plug all ports until Cleanload™ is used
again.

If the system is to be stored in below freezing
ambient  temperature  (0°C,  32°F),  flush  the
Cleanload™  system  with  once  with  clean
freshwater and then again with antifreeze at
a  dilution  rate  specified  by  the  antifreeze’s
manufacturer.

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Содержание 9553P

Страница 1: ...9553P 9573P 60 100 3PT SPRAYER OWNER S MANUAL...

Страница 2: ...820103 9553P 9573P 60 100 3PT Sprayer 2023 11 30...

Страница 3: ...Auto Height 20 SAFETY 21 Safety Alert Symbols and Signal Words 21 General Safety 22 Prepare for Emergencies 22 Wear Protective Clothing 22 Protect Against Noise 22 Practice Safe Maintenance 22 Suppor...

Страница 4: ...ame 34 Tanks and Platform 36 Safety Features 37 Sign Off Form 38 SPECIFICATIONS 39 Tractor Power Size Recommendation 39 Hydraulic System Requirements 39 Machine Dimensions Specifications 39 PREPARING...

Страница 5: ...9 Caution for All Machines 50 Unfolding Extending the Boom 50 HYDRAULIC FLOW 52 Regulating Hydraulic Flow to the Pump 52 Load Sensing Closed Center System LS Closed 52 Pressure Compensating Closed Cen...

Страница 6: ...g the Machine Safely 70 Lubricant Storage 70 Grease 70 Greases for Air Temperature Ranges 70 Alternative and Synthetic Lubricants 70 Lubrication and Maintenance Intervals 71 Each 10 hours or Daily 71...

Страница 7: ...Torque Values 82 Unified Inch Bolt and Screw Torque Values 83 Face Seal Fittings Assembly Installation All Pressure Applications 84 Face Seal O Ring to Stud End Installation 84 Face Seal Adjustable St...

Страница 8: ...ary addressed as follows Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 This warranty shall expire one 1 year after the date of delivery of the new machinery If these conditions are fulfill...

Страница 9: ...ights Clean ____Wheel Drive Turns Freely ____ Review Operating and ____Lubricate Machine ____ Safety Instructions ____Check Tire Pressure ____Frame and Wings Level ____Monitors and Controllers Functio...

Страница 10: ...______________________________ DATE PURCHASED ______________ _____ __________ TANK SIZE CIRCLE ONE 500 Gal 750 Gal NUMBER OF ROW UNITS ___________________________________ PUMP MANUFACTURER CIRCLE ONE...

Страница 11: ...e fittings are lubricated see LUBRICATION and MAINTENANCE section in this Manual o Inspect to be sure all nuts are tightened to proper torque and all cotter pins are spread o The tires are properly in...

Страница 12: ...e customer aware of all safety precautions that must be followed while using this machine o When the machine is transported on a road or highway at night or during the day accessory lights and devices...

Страница 13: ...f possible operate the machine to see that it is functioning properly o Acquaint the customer with any special attachment which will help do a better job o Go over the entire machine for loose or miss...

Страница 14: ...ocation Always give your dealer the Serial Number of your 3PT Sprayer when ordering parts or requesting service or other information The Serial Number is on a tag attached to the 3PT Carrier Please ma...

Страница 15: ...9553P 9573P Page 15 Owner Register Model Number Serial Number Name Address County State Date Purchased Name Address County State Date Purchased Name Address County State Date Purchased Name Address C...

Страница 16: ...S unit equivalents Use only correct replacement parts and fasteners Metric and inch fasteners may require a specific metric or inch wrench RIGHT HAND AND LEFT HAND sides are determined by facing in di...

Страница 17: ...g Solutions 3PT Sprayer assembly The word must in this document indicates a mandatory requirement The use of should indicates a recommendation of that which is advised but not required WARRANTY is pro...

Страница 18: ...or service or repairs Substitute parts will void the warranty and may not meet standards for safe and satisfactory operation Warranty is provided as part of Fast Ag Solutions support program for custo...

Страница 19: ...ng the wings distribute the chemical solution over the field A screen in the line next to the pump and after the solenoids removes contaminants from the system The chemical system controller is mounte...

Страница 20: ...Figure 2 Standard manual fence row nozzle Figure 3 Electric shutoff fence row nozzle Boom Auto Leveling A Norac Auto Leveling System optional is mounted on the back of the frame It is integrated into...

Страница 21: ...nual the terms CAUTION WARNING and DANGER are used along with the Safety Alert Symbol to indicate the degree of personal safety hazard The term IMPORTANT is used to indicate that failure to observe th...

Страница 22: ...ic headphones while operating the machine Keep hands feet hair and clothing away from all moving and or rotating parts Protect Against Noise Prolonged exposure to loud noise can cause impairment or lo...

Страница 23: ...tem unsupported or raised equipment could suddenly lower causing serious personal injury or death If support is not available completely lower wings and frame relieve hydraulic pressure and disconnect...

Страница 24: ...acement hoses Store Attachments Safely Stored attachments such as dual wheels can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing child...

Страница 25: ...nt regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Handle Agricultural Chemicals Safely Chemicals used in agricultural app...

Страница 26: ...ovides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the M SDS before you start any job using a hazardous chemical That wa...

Страница 27: ...achine being operated in an unsafe manner Observe Maximum Transport Speed CAUTION Be sure all bystanders are clear of Sprayer IMPORTANT Transport Sprayer only with tank EMPTY to prevent Sprayer damage...

Страница 28: ...n stays a safe distance away from the machine when it is moving Prior to starting the tractor discuss hand signals and what each signal means to avoid misunderstandings and confusion which could resul...

Страница 29: ...ns to avoid a collision with overpasses or other road users Always fold wings fully If wing fold cylinders are removed chain wings together to prevent accidental lowering Fully raise frame close hydra...

Страница 30: ...rs Choose a mask that will fit your face and check with the manufacturer about the details of filters and chemical cartridges used in the respirator model Note that full and half face masks cannot be...

Страница 31: ...e This process starts with the proper mixing of the toxic material with water It is very important that the operator reads the mixing and dilution instructions on the chemical container before startin...

Страница 32: ...Signs Replace missing or damaged safety signs Use this Operator s Manual for correct safety sign placement There can be additional safety information contained on parts and components sourced from sup...

Страница 33: ...SAFETY SAFETY 3PT Sprayer 9553P 9573P Page 33...

Страница 34: ...SAFETY SAFETY 3PT Sprayer 9553P 9573P Page 34 Main Frame...

Страница 35: ...SAFETY SAFETY 3PT Sprayer 9553P 9573P Page 35...

Страница 36: ...SAFETY SAFETY 3PT Sprayer 9553P 9573P Page 36 Tanks and Platform...

Страница 37: ...safety messages and instructions in the Operator s Manual contribute to the safe operation of this machine when combined with the care and concern of a capable Operator The construction of this implem...

Страница 38: ...y Operating and Maintenance information presented in this Manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information...

Страница 39: ...llowing Circuit SCV Function Flowrate Pressure 1 Wing Fold Valve Block 15 1 LPM 4 GPM 20684 kPa 20 7 bar 3000 PSI 2 Chemical Fertilizer Pump Drive Motor 49 2 LPM 13 GPM 17237 kPa 172 4 bar 2500 PSI Ma...

Страница 40: ...torque 2 Check that no chemical or hydraulic lines are being pinched or crimped Re route as required 3 Check that all nozzles are clean and working properly Clean adjust or replace as required 4 Check...

Страница 41: ...mmendations 3 Be sure that the machine is properly attached to the tractor Be sure that a mechanical retainer is installed through the drawbar and that a pin and safety chain are installed 4 Inspect a...

Страница 42: ...Valves B Flowmeter C Pressure meter Boom Function Control Box This control box is mounted in the cab and attached to a 12 volt power source The wiring harness is routed across the hitch and plugs int...

Страница 43: ...om to clear obstructions D Main Wing Switch This spring loaded to neutral center toggle switch controls the field to transport function Move the switch up and hold to pivot the outer boom to transport...

Страница 44: ...volt battery or power port Refer to Controller s Manual The panel fuse is an AGC 15 amp IMPORTANT Do not connect across a 24 volt system It will damage internal electrical components Boom Function Co...

Страница 45: ...he choice of the Sprayer model if required Do not operate unless tractor and implement hydraulics are compatible 6 Connect Hydraulics WARNING Prevent serious injury or death Relieve hydraulic system p...

Страница 46: ...a doctor immediately Any fluid injected in the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable me...

Страница 47: ...r SCV Function A I Return Green Main Fold return B I Pressure Blue Main Fold pressure C II Return Yellow Product Pump Return D II Pressure Red Product Pump Pressure E III Return F III Pressure G IV Re...

Страница 48: ...over rough or uneven terrain slopes and when turning See Observe Maximum Transport Speed BE SURE SMV emblem reflectors and warning lights are clean visible and in good condition BE SURE your safety ch...

Страница 49: ...s Check local governmental regulations Various safety lights and devices are available from Fast Ag Solutions dealer Keep safety items in good condition Replace missing or damaged items During periods...

Страница 50: ...ing See Machine Dimensions Specifications for transport height and width of machine Transport with wings fully folded Never raise or lower the center section or wings when moving After folding ALWAYS...

Страница 51: ...cient space to swing the booms into their field position 5 Start the tractor and run at 1 3 throttle to provide oil for boom position folding cylinders See Tractor SCV Functions 6 Raise the booms to l...

Страница 52: ...r boom and agitation valves if equipped 4 Adjust tractor flow control to minimum flow setting Turtle 5 Move hydraulic lever to Lower Retract position to start pump 6 Adjust tractor flow control until...

Страница 53: ...ctory for PNs 630036 630037 1 each Do not use restrictor orifice or flow limiter Figure 12 Closing the Needle Valve Setup Instructions 1 Shut off chemical product supply and any tank agitation valves...

Страница 54: ...following functions are enabled 1 Supplies hydraulic fluid flow to operate implement fold functions Figure 14 SCVI Pulled Backward When the tractor s SCV I is pulled backward the following functions...

Страница 55: ...your application Figure 17 Nozzles typical for a dry boom Figure 18 Wet boom triple and single assemblies Set Engine RPM Although the exact value of the engine speed is not particularly important to...

Страница 56: ...d it is recommended that the entire system be calibrated A yard run is the simplest method to determine the total volume delivered To calibrate in the yard follow this procedure 1 Fill the tank full o...

Страница 57: ...decrease the throttle below its 2 3 setting Area Coverage To determine application rates it is necessary to know the area covered by the sprayer per unit distance Table 2 gives the area for seven wid...

Страница 58: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 9553P 9573P Page 58 Table 3 Common conversions...

Страница 59: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 9553P 9573P Page 59 Table 4 Nozzle flow rates...

Страница 60: ...SPRAYER CALIBRATION SPRAYER CALIBRATION 3PT Sprayer 9553P 9573P Page 60 Table 5 Ground speed calibration...

Страница 61: ...manner Machine bouncing will prevent this required consistency For broadcast spraying Figure 19 Broadcast travel pattern It is recommended that the operator makes one pass around a field to start and...

Страница 62: ...cuit components to isolate the liquid in the tank The liquid system is equipped with a screen A in its suction line to remove dirt and impurities Clean Strainer Filter A Sump Valve B Cap Clean the fil...

Страница 63: ...line s A covers 3 Connect a transfer hose to the bottom fill line 4 Start the pump on the tender truck and open the valve on the fill line 5 Pump until the tank is filled to the desired level Do not o...

Страница 64: ...e Operation 1 Ensure all Cleanload valves are closed prior to starting and inspect them for leaks 2 Unlock the lid by turning it counterclockwise and open it Inspect the hopper for cleanliness remove...

Страница 65: ...e the SIDEWALL RINSE VALVE C Using the optional Cleanload Suction Lance allows for loading of liquid chemicals and powders without lifting or pouring containers 3 Measure the required amount of chemic...

Страница 66: ...Ensure the hose is fully emptied into the eductor then remove the lance from the eductor and pour the container of rinse water into the hopper 11 Reinstall the optional hopper outlet screen Shutdown...

Страница 67: ...oad with clean freshwater after each day s use if switching chemicals or if the system is going to be inactive for an extended period Inspect all components for excessive wear leaks or any other damag...

Страница 68: ...a of all bystanders especially children before starting or filling the machine with water or chemical product s CAUTION Stay away from wing pinch points when folding or extending wings Keep others awa...

Страница 69: ...id the optional Chemical Eductor or the supply vehicle s eductor Be sure the main tank is at least half full if adding wettable powders through the Top Lid d If foaming occurs add an anti foaming addi...

Страница 70: ...llows the operator to tilt the individual boom up at the ends of the field or whenever required to clear obstacles Boom Breakaway Each boom is designed with a break away hinge between the outer booms...

Страница 71: ...ed from dust moisture and other contamination Store containers on their side to avoid water and dirt accumulation Make certain all containers are properly marked to identify their contents Properly di...

Страница 72: ...plements grease fittings with a clean cloth before greasing to avoid injecting dirt or debris Replace broken fittings immediately If a fitting will not accept grease remove and clean it thoroughly or...

Страница 73: ...r 9553P 9573P Page 73 Each 50 Hours or Weekly Grease the boom fold hinges upper pivot both sides Grease the boom fold hinges lower pivot both sides Grease the outer boom hinge 1 boom Before and After...

Страница 74: ...this procedure 1 If there is water or solution in the sprayer close valves as needed to isolate the filters 2 Loosen the filter bodies by hand Do not use a wrench as this could damage the filter body...

Страница 75: ...e balance sit for a minimum of 8 hours overnight is best 8 Run the agitation pump for 10 minutes 9 Spray solutions out of booms on the appropriate crop 10 Rinse the system thoroughly with clean water...

Страница 76: ...rease oil or debris On self propelled equipment disconnect the battery ground cable before making adjustments on any electrical systems or welding on the machine On towed implements disconnect its wir...

Страница 77: ...th Fast Ag Solutions approved replacement parts Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or oth...

Страница 78: ...nd should be replaced immediately See your Fast Ag Solutions dealer for replacement hoses CAUTION If an incorrectly rated hose is used machine damage injury or death could occur If hoses are to be fab...

Страница 79: ...in its field configuration with the boom at a comfortable working height 2 Place all controls in neutral stop the engine set the parking brake remove the ignition key and wait for all moving parts to...

Страница 80: ...rease to remove any water residue from washing 8 Inspect all hydraulic hoses couplers and fittings Tighten any loose fittings Replace any hose that is damaged or is separating from the crimped end of...

Страница 81: ...acturer s tip chart for proper size Chemical system pressure too low Return hose plugged Clean or replace hose Faulty pressure sensor Calibrate sensor Replace as required Faulty regulator Repair or re...

Страница 82: ...se oil flow to pump to increase pump speed Wrong agitation valve setting Close agitation valve slightly until pressure goes to required range Tip size too large Check tip capacity for proper size No p...

Страница 83: ...5 1350 1000 1700 1250 1580 1160 2000 147 5 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 200 0 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2...

Страница 84: ...700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 Torque values listed are for general use only based on the strength of the...

Страница 85: ...wn section of the fitting 2 Install a thimble over the fitting threads to protect the O ring from nicks 3 Slide the O ring over the thimble into the turned down section of the fitting 4 Remove thimble...

Страница 86: ...12 10 6 0 375 9 53 11 16 16 13 16 24 18 1 42 31 9 16 18 3 4 3 4 37 27 25 18 12 8 0 500 12 70 13 16 16 15 16 50 37 1 1 8 93 69 3 4 16 7 8 15 16 50 37 33 25 16 10 0 625 15 88 1 14 1 1 8 69 51 1 5 16 118...

Страница 87: ...820103 3PT Sprayer 9553P 9573P Page 87 Fast Ag Solutions 4130 Commerce Boulevard Windom MN 56101 1 800 772 9279 Toll Free 1 507 427 3861 Voice 1 507 427 3030 Fax https fastagsolutions com...

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