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Hard Starts 

(DoDge ‘98.5 –

 

’02)

 

Answer the following questions: 

Did the vehicle start fine without the FASS or HPFP? Do you have high mileage on the VP44? If yes,
have your VP44 checked. Has the VP44 been subjected to a PSI of 5 or less? Has the VP44 been sub-
ject to a failing lift pump? Does it occur more frequently when the conditions are warm? Have you
recently replaced your VP44? Was it used?

If yes 

to any of these questions, Start vehicle as soon as you enter the key (

do not wait 

 

for 

the “wait to start” light to go out

) If the vehicle starts it suggest that the problem  lies with the VP44. 

Is the fuel pressure where it should be?

Has the truck had an ECM re-flash? If not, contact your dealer to find the most current flash for your
truck.

Do you have a WH-1002? If yes, refer to the “WH-1002” section located in “Electrical”

Step 5:

  Review Installation

Blow out any open lines/cover any open ports

Bolts and fasteners properly tightened?

Electrical harness and fuel lines secured and properly tightened? Reconnect the battery.

Has the system been primed?

1.

Turn key to the ignition position, turning on the FASS pump for 15 sec..

2.

Crank engine and allow to run for at least 1 minute.

Check for leaks.

Start the engine

Recheck all fluid and filter connections for leaks

This pump comes with a 1 Year Manufacturer’s Warranty based on the date it has been manufactured.
To receive your extended Lifetime Warranty, you have 30 days from date of purchase to send the
com-pleted warranty information along with a copy of the purchase receipt in to Diesel Performance
Prod-ucts, Inc. Att: Warranty 

16234

 Hwy O  Marthasville, MO 63357

Before starting installation please review contents page to insure all necessary parts are included.  Please 

call Diesel Performance Products for any missing or incorrect items.  636-433-5410 

Содержание Titanium Series

Страница 1: ...ble Warranty is only available if purchased through FASS ViP Dealer There is NO Warranty on FASS Products purchased through unauthorized dealers Warranty Registration must be received by FASS within 3...

Страница 2: ...ew FASS Owner Name Company Organization Phone Email Street City State Zip Vehicle Year Make Model Color Vin Number Comments Quality Of Product Excellent Good Fair Poor Dealer Magazine Show Online Frie...

Страница 3: ...o our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dea...

Страница 4: ...e damage Secure vehicle from ROLLING Cab and Chassis may require modifications Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connectio...

Страница 5: ...nication and our relationship with our dealer network we recommend a ViP FASS dealer for the installation They are prepared to install the FASS fuel pumps with the most effi ciency If a situation prob...

Страница 6: ...Install Fuel Line Step 5 Check Installation 95 or 165 GPH 16 18 PSI Approximately A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine damage R Fuel Return t...

Страница 7: ...Contents FL 1002 x17 WH 1002 MP 9020 PBR 2001 PFB 2002...

Страница 8: ...ackage Contents PL 1005 10 301 10 300 PL 2003 DIPF 1003 QD 1001 RM 1004 HC 1004 HC 1001 Ring Terminal 4 Hex Bolt 3 8 16x 1 1 2 3 Hex Bolt 1 4 20x1 3 4 4 Locking Nut 3 8 3 WA 1001D 4 3 8 Washers RS 200...

Страница 9: ...ound preferably the negative battery terminal Secure fuse block in a location protected from outside elements The use of corrosion preventative spray is recom mended E Route the WH 1002 wire harness a...

Страница 10: ...stalling Fuel Line Plug or seal factory line or remove B Filler neck removed for clarity Insert position into cut filler neck RM 1004 with the junction pipe aiming to outside of bed Clamp rub ber and...

Страница 11: ...ump DO NOT Apply side pressure to draw tube of pump Improper Proper Before starting installation please review contents page to insure all necessary parts are included Please call Diesel Performance P...

Страница 12: ...ill assembly will be used in future steps for correct fitting of brackets Note Bracket maybe flipped to accommodate your application NOTE Before installing fittings make sure to inspect for burs or fl...

Страница 13: ...ipple lubricating Gerotor E Position the PBR 2001 to the PFB 2002 pump assembly at the mounting location and check for fit Once location is established mark location for mounting in next step D Secure...

Страница 14: ...p bracket PBR 2001 using the RS 2002 spacer between PFB 2002 and PBR 2001 bracket with 4 3 8 bolts nuts and washers Note Torque bolts not flange nut Before starting installation please review contents...

Страница 15: ...tube in the middle of the filter nipple Water Separator Filter Install FS 1001 on water separator nipple without the draw tube Make sure to insert O Ring provided on nipple Before starting installatio...

Страница 16: ...e to 18 ft lbs B Route fuel line from the R fitting to RM 1004 in the filler neck with a gentle bend Cut and insert the PL 1005 fitting to the hose Use oil Attach fitting to the R port Torque to 18 ft...

Страница 17: ...g to DIPF 1003 Torque to 18 ft lbs Note Secure all fuel lines with cable ties Cable ties are an economical way to prevent the possibility of problems occurring The factory suction line can be capped o...

Страница 18: ...d in Electrical Step 5 Review Installation Blow out any open lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Reconnec...

Страница 19: ...cavitation or pressure loses To assist with priming your FASS pump crack the FF 3003 Put power to the FASS pump to activate the pump When the tone of the pump changes you can tighten up the fuel filt...

Страница 20: ...iesel Performance Products Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product...

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