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f.  Using quick disconnect tools, remove the fuel lines from the front of the factory HFCM lift pump. Remove 

the fuel lines attached to the rear of the factory HFCM lift pump by pressing in on the tabs. 

Inlet 

Outlet 

Return 

g.  Route  the  fuel  line  from  the  “E”  port  of  the  FASS  to  the  factory  lift 

pump’s  outlet  quick  disconnect  and  cut  to  length.  Insert  the  PLB-1212 
into FASS fuel line using oil. Slide the PLB-1212 into the factory quick 
disconnect until you hear a click. Lock down factory retainer clip. 

h.  Measure between the two factory return fittings. Insert two PLB-1238 fittings into the provided FL-1002 

fuel line using oil. Insert fuel line into factory quick disconnects until you hear a click. Lock down retainer 
clip. Secure fuel line and wire harnesses. 

Note:  Secure all fuel lines with cable ties. Cable ties are an economical way to prevent the 

possibility of problems occurring! 

Содержание FA F16 095G

Страница 1: ...INSTALLATION MANUAL APPLICATION FA F16 095G 95gph 8psi FA F16 150G 150gph 8psi Ford Powerstroke 6 4L bypassing the factory Lift Pump 2008 2010...

Страница 2: ...support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Auth...

Страница 3: ...air lines or other damageable components Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this ins...

Страница 4: ...uracy and efficiency due to training communication and our relationship with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to ins...

Страница 5: ...ck Set Pressure Step 5 Check Installation 95 or 150 GPH 8 PSI Approximately Adjustable Fuel Pump Series A fuel pressure gauge is highly recommended to identify fuel filter life and to prevent engine d...

Страница 6: ...7 Contents FL 1002 x8 WH 1002 BHB 1001 THB 1001 FF 3248 MP 9013...

Страница 7: ...8 10 300 HC 1001 1 4 Lock Washer NP 1001 RS 1002 Mounting Package Contents 1 4 Nut 4 1 4 20x1 75 Mounting template WE 1006 Ring Terminal PLB 1212 Wire Ties QD 1002 PLB 1238 PL 1005 2 1 4 20x3 5...

Страница 8: ...ch green wire to a clean ground preferably the negative battery terminal Secure fuse block in a location protected from outside elements Neg Pos Fuse c Connect WE 1006 to the female lead of the WH 100...

Страница 9: ...ead tape install the two 10 300 into the T E ports Torque to 40 ft lbs b Place a rubber spacer between the hanger bracket and bed rail and the other rubber spacer on the opposite side between the bed...

Страница 10: ...Torque the four 20x 1 bolts to 110 inch pounds Note The use of Anti seize compound is highly recommended VERY IMPORTANT REMEMBERING THE POSITION OF THE T PORT THERE IS A SMALL WEEP HOLE IN THE BASE D...

Страница 11: ...ing oil Attach to 10 300 located in the port labeled E Torque to 18 ft lbs Route this line to the engine side of the factory HFCM lift pump E d Install in line fuel filter in an accessible location in...

Страница 12: ...Insert the PLB 1212 into FASS fuel line using oil Slide the PLB 1212 into the factory quick disconnect until you hear a click Lock down factory retainer clip h Measure between the two factory return...

Страница 13: ...lines cover any open ports Bolts and fasteners properly tightened Electrical harness and fuel lines secured and properly tightened Has the system been primed 1 Turn key to the ignition position turnin...

Страница 14: ...Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product Repair or replacements are...

Страница 15: ...16...

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