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KT5500 5-

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Use an EP synthetic grease that meets or exceeds the following specifications:

Thickener Lithium Complex

NLGI consistency grade 2

NLGI performance grade GC-LB

Penetration - ASTM D 217 (25°C [77°F] 265-295 minimum 0.1 mm) worked 60 strokes

Dropping point, °F[°C] - ASTM D2265 550 [288] minimum

High temperature life, hours - ASTM D 3527 160 minimum

Oxidation stability, psi - ASTM D 942 (100 hr/300 hr) 0/3

Water washout, percent - ASTM D 1264 1.8 max

Rust and corrosion - ASTM D 1743 pass

Oil separation, percent loss - ASTM D 1742 1.1 max (24 hours, 25°C [77°F]

Leakage, g lost - ASTM D 4290 1.0 max

Four ball wear test, mm scar - ASTM D 2266 0.40 max

Fretting wear, mg - ASTM D 4170 3.4 max

Four ball EP, kgf - ASTM D 2596:

Weld point: 400 minimum

Load wear index: 50 minimum

Timken OK load test, lbs - ASTM D 2509 50

Low temperature torque, N*m - ASTM D 4693 1.3 max (-40°C [-40°F])

LT-37 pumpability, g/min 360/7 (60°F/0°F [16°C/-18°C])

Copper corrosion - ASTM D 4048 1B

Oil viscosity: 40°C [104°F], cSt 151

100°C [212°F], cSt 19.2

Flash point, °F[°C] - ASTM 92 450[232]

Use a premium quality hydraulic fluid that meets or exceeds the following specifications:

Typical Density (kg/m3) 878

Viscosity - cSt @ 40 °C 68.8

- cSt @ 100 °C 8.7

Viscosity Index 97

Pour Point °F [°C] -22 [-30]

Flash Point °F [°C] 432 [222]

Colour, ASTM 1.5

Neutralization Number 0.40

Rust Protection - Distilled Water No Rust

- Sea Water No Rust

Hydrolytic Stability - Cu Mass Loss, mg/cm2 0.04

Copper Corrosion Test 1A

Filterability: Denison - Wet & Dry Pass

Afnor - Wet & Dry Pass

Cincinatti Milacron Spec Approved P69

Denison HF-0: Approved

Denison P-46 Piston Pump: Pass

Denison T6C Vane Pump: Pass

Vickers 35VQ25 Vane Pump Test: Pass

Vane pump test total ring and vane wear, mg. <10

Oxidation Stability:

Turbine Oil Stability Test Life, hours 2500+

Rotary Bomb Oxidation Test, minutes 325

FZG Spur Gear Test, Failure Load Stage (FLS) 12

Содержание KT5500

Страница 1: ...hed by McCoy Corporation Technical Publications Department 14755 121A Avenue Edmonton AB Canada T5L 2T2 mccoyglobal com Specifications Operation Maintenance Assembly Model 80 0422 Model 80 0421 3 KT55...

Страница 2: ......

Страница 3: ...ll style CLINCHER backup Tong equipped with hydraulic motor control lift control backup control rigid sling and safety door system 80 0421 3 80 0420 3 85 0506 0 5 1 2 configured power tong tension loa...

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Страница 5: ...rigid sling spreader bar assembly frame or any other device that bears the partial or total weight of the equipment FOR WHICH this manual HAS BEEN PRODUCED The load bearing device supplied by McCoy Dr...

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Страница 7: ...17 New cage plate assembly and B O M 5 5 24 5 25 Replaced motor motor mount assembly B O M 5 5 28 5 29 Replaced tong door assembly B O M 6 Complete revision of torque measurement section Copyright 200...

Страница 8: ...Unit 3 26 Monthly Inspection Maintenance Checklist Power Tong 3 27 Tubular Connection Equipment De commissioning Procedures 3 28 Tubular Connection Equipment Re commissioning Procedures 3 31 Troublesh...

Страница 9: ...velop operating procedures that conform to all policies set forth by the operating authority ies A WARNING is represented by an exclamation point within an orange triangle and contains information tha...

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Страница 11: ...he manual before installing and using your equipment Replace ment parts are readily available from McCoy Drilling Completions FARR in Edmonton Alberta Note that many parts are transferable between FAR...

Страница 12: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 1 2 Technical Manual Specifications 60 37 52 Model 80 0421 3 Shown...

Страница 13: ...figuration Centre line of pipe to centre line of anchor Weight Approximate without jaws 2050 lb 932 kg Recommended Spring Hanger 85 0106XXH Capacity 3500 lbs 1591 kg Casing Jaws Available inches See P...

Страница 14: ...t lbs ASTM D 2509 50 Low temperature torque N m ASTM D 4693 1 3 max 40 C 40 F LT 37 pumpability g min 360 7 60 F 0 F 16 C 18 C Copper corrosion ASTM D 4048 1B Oil viscosity 40 C 104 F cSt 151 100 C 21...

Страница 15: ...for Slings 1910 184 ANSI ASME B30 9 SLINGS ANSI ASME B30 10 HOOKS and ANSI AMSE B30 26 RIGGING HARDWARE for additional information DO NOT ACCESS ROTATING COMPONENTS UNLESS HYDRAULIC POWER SUPPLY HAS...

Страница 16: ...links supplied is not be below the values listed Minimum Allowable Chain Link Thickness at Any Point Nominal Chain Size Minimum Thickness Inches MM Inches MM 7 32 5 5 0 189 4 80 9 32 7 0 239 6 07 5 1...

Страница 17: ...ICE AND QUARANTINED UNTIL RECERTIFIED Written records of the most recent periodic inspection shall be maintained and shall include the condition of the sling 2 Proper Use Of Load Bearing Devices Whene...

Страница 18: ...al Setup Operation B MAJOR COMPONENT IDENTIFICATION Item Description 1 Front Leg Assembly 2 Rigid Sling 3 Power Tong 4 Rear Backup Spring Support Assembly 5 Rear Leg Assembly Tension Load Cell Configu...

Страница 19: ...7 Rigid Sling Leveling Device 8 Cage Plate Assembly 9 Safety Door Switch Guard 10 Safety Door Switch 11 Tong Door Latch 12 Torque Gauge Mounting Plate 13 Backing Pin Assembly 14 Tong Jaws with Die In...

Страница 20: ...s 2 6 Technical Manual Setup Operation Item Description 18 Hydraulic Valve Bank Assembly 19 Manual Shift Assembly 20 Access Panel 21 CLINCHER Cylinder With Wraparound Insert 22 Hydraulic Motor 23 Moto...

Страница 21: ...R Backup Section Contents 2 7 Technical Manual Setup Operation Item Description 25 CLINCHER Backup Compression Load Cell Configuration 26 Rear Leg Assembly Compression Load Cell Configuration 27 Compr...

Страница 22: ...4WAY SAE PORTS 10 9014 4 Backup Section DVA35 DA8 4WAY SAE PORTS 10 9019 5 Lift Section DVA SA8 1 ORB PORT 10 9015 6 Outlet Section DVA35 TR99 SAE PORT 10 0086 7 Flow Control Valve N800S not shown 08...

Страница 23: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 2 9 Technical Manual Setup Operation 7 1 2 6 5 12 3 4 11 9 8...

Страница 24: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 2 10 Technical Manual Setup Operation 10 13 18 17...

Страница 25: ...he power unit see illustration below Ancillary devices hydraulic motors hydraulic cylinders etc are connected through the valve block Perform any hydraulic connection when the power unit is not runnin...

Страница 26: ...ialized applications Call our sales office for information on jaw and die systems designed for higher or lower grip or non marking applications The table lists standard contoured flat and wraparound d...

Страница 27: ...r use in 1064 WJK 550 12 2012 2 Jaw Jaw Die Removal The tong jaws will often require removal to change jaw size or replace worn jaw die inserts Support the jaw being removed from the bottom and use a...

Страница 28: ...Backup Aluminum Insert 12 6130 2 875 CLINCHER Backup Aluminum Insert 12 6113 4 125 CLINCHER Backup Insert 12 6046 2 875 CLINCHER Backup Insert Grit 12 6189 4 25 CLINCHER Backup Insert 12 6094 3 CLINCH...

Страница 29: ...on i Extend CLINCHER cylinders enough so that the hex flat head cap screws securing the die retainer tabs are well exposed Turn off hydraulic power ii Remove the two hex flat head cap screws securing...

Страница 30: ...ade up and imparts additional force to the suspension cable a single spring hanger typically applies 420 lbs 191 kg to the suspension line for every inch of thread made up a double spring hanger typic...

Страница 31: ...tion of the snub line is the complete responsibility of the customer Snub lines must be securely connected to the rear of the tong and backup assembly and tied off to a suitable anchor McCoy Drilling...

Страница 32: ...Configuration The backup is directly coupled to the compression load cell via the backup body paddle The load cell hanger is simply hung on the paddle and secured through the top of the U by a bolt an...

Страница 33: ...guration make up to break out or visa versa simply remove the heavy duty bolts securing the load cell and restraint chains and switch to the opposite sides Reinstall the heavy duty bolts to secure the...

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Страница 35: ...n of the equipment under the supervi sion of a trained equipment operator until a satisfactory level of competence is achieved Typical operator training should include Introduction to and general desc...

Страница 36: ...higher hydraulic output to the controlled device The following illustration demonstrates the type and effect of the hydraulic valves with which this tong is may be equipped TONG MOTOR This is a propor...

Страница 37: ...cknut is tightened once the desired detent pressure has been set To shift to the high speed gear move the shifting handle upward from neutral position To shift to the low speed gear move the shifting...

Страница 38: ...or high torque condition Although this method is very effective in breaking out joints the extremely high stress placed on the gear train frequently causes gear breakage G EXTREME COLD WEATHER OPERATI...

Страница 39: ...ay be harmful to the environment if improperly disposed of hydraulic fluid grease etc Dispose of all materials according to your company s proscribed environmental protection regulations B CLEANING Cl...

Страница 40: ...re at the completion of each job prior to storage 1 Cage Plate Cam Followers Apply grease to the grease fittings recessed in both the top and bottom cage plates 26 locations total 13 top 13 bottom 2 S...

Страница 41: ...he rotary idler bearings through the grease fittings recessed into the top of each shaft on the top face of the tong two locations total 4 Pinion Idler Apply grease to the pinion idler bearing through...

Страница 42: ...gs located on the bearing caps on the top and bottom faces of the tong two locations top two locations bottom 6 Clutch Bearings Apply grease to the clutch bearings through the two grease fittings loca...

Страница 43: ...ear clutch drive gear through the grease fitting located on the top of the motor mount one location only 8 Shifting Shaft Apply grease to the shifting shaft and top shifting shaft bushing The shaft an...

Страница 44: ...h Apply grease to the door latch through the grease fitting located in the top of the adjustment cam Maintenance 10 CLINCHER Cylinders Apply grease to the external surfaces of the clincher cylinders t...

Страница 45: ...D ADJUSTMENTS 1 Brake Band Tension Adjustment The top and bottom brake bands must be periodically adjusted to continue to provide smooth and efficient jaw cam action If the cage plate turns with the...

Страница 46: ...E DOOR IS AN IMPORTANT PART OF THE STRUCTURAL INTEGRITY OF THE TONG IT IS IMPERATIVE TO KEEP A SECURE FIT AT THE DOOR IN ORDER TO MAINTAIN PROPER GEAR ALIGNMENT AND TO MINIMIZE THE POSSIBILITY OF DAMA...

Страница 47: ...Remove top brake band assembly leave adjustment lug weldments in place for now 13 Remove the tong door stop cylinder F RECOMMENDED PERIODIC CHECKS 1 Door Stop Spring The spring inside the actuator cy...

Страница 48: ...Pull the top bearing cap and spacer for the pinion drive gear by removing the four 1 2 bolts which secure the bearing cap Thread two of the removed bolts into the extra holes on top of the bearing cap...

Страница 49: ...5 8 18 625 23 025 240 ft lbs 180 ft lbs 3 4 16 750 33 600 420 ft lbs 315 ft lbs 7 8 14 875 45 825 668 ft lbs 501 ft lbs 1 12 1 000 59 700 995 ft lbs 746 ft lbs 1 14 1 000 61 125 1019 ft lbs 764 ft lbs...

Страница 50: ...2 Assemble ten support roller dumbbell assemblies Insert an inner support roller spacer PN 1064 183 into each dumbbell support roller PN 1064 181 Press a support roller bearing PN 02 0099 into each e...

Страница 51: ...st centre gear 17 Slide high clutch gear PN 997 A1 51 over the bottom end of the clutch shaft and seat gear on the needle bearings ensuring the smaller diameter on the high clutch gear is oriented tow...

Страница 52: ...g retainer Insert clutch bearing bushing PN 997 60 shoulder side up between bearing and clutch shaft 30 Secure clutch drive gear PN 997 A3 61 to the top of the clutch shaft with retaining snap ring PN...

Страница 53: ...t PN 1500 09 04A is secured by the two LH motor screws position the torque gauge holder weldment in place and secure it and the LH side of the motor with two 1 2 UNC x 1 1 2 hex socket head cap screws...

Страница 54: ...gear ensuring the cam followers are nested within the groove in the rotary gear Place the top cage plate in position over the rotary gear ensuring the cam followers are nested within the groove in th...

Страница 55: ...om plates and insert the door pivot roller shaft PN 101 3943 it may have to be tapped lightly with a soft metal or rubber hammer Use caution when sliding the shaft through the support roller component...

Страница 56: ...PN 101 0112 using a 3 4 UNC x 8 hex bolt and 3 4 UNC nylock nut 66 Use a crane to hoist the rigid sling weldment Connect the rigid sling weldment to the rigid sling mounting lugs with rigid sling pins...

Страница 57: ...leg tube with a 7 16 UNC x 4 hex bolt 7 16 narrow flat washer and a 7 16 UNC nylock nut Repeat for the other leg tube 77 Slide a leg spring PN 1391 905 02B over the bottom of each leg tube followed by...

Страница 58: ...stment plate PN 101 0277 to the outlet support weldment using four 3 8 NC x 1 hex bolts 3 8 narrow flatwashers and 3 8 UNC hex nylock nuts 84 Coat the threads of the hydraulic valve mounting posts PN...

Страница 59: ...ct all chains master links and turnbuckles again if any damage is noted replace the damaged part s before placing the tong in service 9 Inspect tong for signs of premature wear or moving parts that ar...

Страница 60: ...e the tong s specified operating pressure and that the return pressure is less than 350 psi 17 Perform a visual inspection of pressurized hydraulic lines Document and correct any hydraulic fluid leaks...

Страница 61: ...n of all fasteners and protruding body pieces example hydraulic valve mounts inlet outlet line supports tong legs shifter handle pivot lugs Tighten or replace loose or missing fasteners Farr recommend...

Страница 62: ...ual inspection of the gear train through the access panel and the opening of the rotary gear while the gear train is being rotated If gear damage or chips of metal are seen the tong should be removed...

Страница 63: ...e installing the beam liberally grease the anchor pin before reinserting into the load cell beam 34 Inspect load cell for damage or signs of stress Check oil level in load cell and fill if necessary r...

Страница 64: ...sually inspect all electrical lines and visible connections If your unit is NOT explosion proof open the electrical en closure and VISUALLY inspect contacts and connections for signs of corrosion or a...

Страница 65: ...ng parts bare metal where there used to be paint and metal shavings in the grease are good indicators may show where a component needs to be adjusted or if necessary replaced Replace any removed panel...

Страница 66: ...ure washer or an appropriate solvent based grease cutting cleaner such as Varsol Ensure adequate containment is in place to prevent environmental con tamination from residual hydraulic fluid dirty gre...

Страница 67: ...cylinder rods for signs of mechanical damage flaking or rust Farr recom mends that damaged cylinders be replaced prior to storage 17 If you are using a frame mounted tool the tong must be lowered ont...

Страница 68: ...iply the calculated air volume in cubic feet by the recommended amount of desiccant per cubic foot Carrying forth the example used in the previous step the required desiccant charge would be 3 5 g x 6...

Страница 69: ...orrect size for the pipe or casing being run 16 Install load cell If using a tension load cell perform a visual inspection and replace any cracked broken or distorted components including links and ch...

Страница 70: ...en the tong door s and attempt to rotate the cage plate at low speed low gear in both directions makeup and breakout If cage plate begins rotating the safety door mechanism is not functional and the t...

Страница 71: ...manual for your particular unit 4 POSSIBLE PROBLEM Poor hydraulic pressure at the tong despite adequate pressure at the power unit or excessive back pressure in the return line SOLUTION Restrictions...

Страница 72: ...Replace load cell or return to McCoy for repair and re calibration 11 POSSIBLE PROBLEM Incorrect motor speed selected SOLUTION Maximum torque can only be developed when motor is in the lowest speed E...

Страница 73: ...ed for the diameter of pipe or casing being run 3 POSSIBLE PROBLEM Incorrect dies are being used SOLUTION Ensure dies loaded in the jaws are appropriate for the type of pipe or casing being run 4 POSS...

Страница 74: ...BLEM Bearings in gear train and rotary section are excessively worn SOLUTION Overhaul tong See Section 3 of this manual for tong overhaul procedures 5 POSSIBLE PROBLEM Shifter has malfunctioned and th...

Страница 75: ...ifter handle SOLUTION Grease shifter shaft 4 POSSIBLE PROBLEM Bent or broken shifter shaft SOLUTION Replace 5 POSSIBLE PROBLEM Locking nuts on shifting shaft have loosened and position of yoke has cha...

Страница 76: ...fluid especially in extreme climatic conditions 3 Defective packing or seals in components of the hydraulic system 4 Poor or incomplete hydraulic system training Users must be fully qualified to oper...

Страница 77: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 1 Technical Manual PARTS AND ASSEMBLIES Model 80 0422 Shown Model 80 0421 3 Shown...

Страница 78: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 2 Technical Manual Gear Train Layout J L A B C E F D G H K...

Страница 79: ...5 14 5 15 1 D Assembly Rotary Idler Assembly Pp 5 8 5 9 2 E Assembly Support Roller Extended Shaft For Front Leg Mount Pp 5 4 5 5 4 F Assembly Support Roller Extended Shaft For Front Leg Mount Pp 5 4...

Страница 80: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 4 Technical Manual Support Roller A B C D E F G E D C H...

Страница 81: ...rt Tapered Roller Bearing 2 02 0099 F Part Support Roller Shaft Spacer 1 1064 183 G Part Support Roller 1 1064 181 H Part 7 8 UNF Hex Thin Nylock Nut 1 09 5722 1 Backup ready tongs use 5x support roll...

Страница 82: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 6 Technical Manual Rotary Idler Assembly A B C D E F G E F D C H J K...

Страница 83: ...mber A Part Grease Fitting 1 8 NPT 1 02 0005 B Part 1 1 2 UNF Nylock Nut 2 09 5740 C Part Rotary Idler Pad 2 997 D20 125 D Part Idler Bearing Spacer 2 997 D20 121 E Part Bearing Seal 2 02 0010 F Part...

Страница 84: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 8 Technical Manual Pinion Idler Assembly A B C D E C J H F G K L...

Страница 85: ...0008 B Part Bearing Seal 1 02 0010 C Part Retainer Ring 2 02 0009 D Part Idler Gear 1 997 A2 119 E Part Idler Bearing 1 02 0011 F Part Idler Half Shaft 1 997 D17 105 G Part Pinion Idler Pad 1 1400 109...

Страница 86: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 10 Technical Manual Pinion Assembly A B C D E J H F G F E D C B A...

Страница 87: ...ease Fitting 1 8 NPT x 90 Degree 4 02 0093 B Part 1 2 UNC x 1 1 4 Hex Bolt 8 09 1168 C Part 1 2 Lock Washer 8 09 5110 D Part Pinion Bearing Cap 2 997 D15 89 E Part Pinion Bearing Spacer 2 1400 89A F P...

Страница 88: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 12 Technical Manual Clutch Assembly A B C D E J J K L H F G N P Q R S T U M...

Страница 89: ...00 59A F Part Clutch Bearing Bushing 1 997 60 G Part Top Clutch Bearing 1 02 0002 H Part Low Clutch Gear 1 997 A1 52 J Part Needle Bearing 4 02 0003 K Part Clutch Shaft 1 997 A8 50 L Part Shifting Col...

Страница 90: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 14 Technical Manual Shifter Assembly A B C D E J K M N L H F G P Q R S C...

Страница 91: ...Tube 1 101 0019 F Part Shifter Detent Ball 1 02 0018 G Part Shifter Detent Spring 1 997 0 64 H Part 7 16 UNF Hex Nut 1 09 5908 J Part 7 16 UNF x 1 1 4 Hex Bolt 1 09 1608 K Part Shifting Yoke 1 997 D1...

Страница 92: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 16 Technical Manual Cageplate Assembly A B C D E J H F G K L M N P Q R S T U...

Страница 93: ...op Cage Plate 1 1400 21 G Part Cage Plate Spacer 3 1064 38 H Assembly Jaw Assembly 5 1 2 shown see Pp 2 12 2 J Part Rotary Gear 1 1064 D1 K Part Bottom Cage Plate 1 1400 22 L Part 1 2 UNC Thin Nylock...

Страница 94: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 18 Technical Manual Tong Body Assembly A B C D E F G E J S B H K L D E E G N P Q R M...

Страница 95: ...048 E Part 3 8 Carbon Steel Lockwasher 39 09 5106 F Part 3 8 Narrow Flat Washer 2 09 5124 G Part 3 8 NC x 1 1 2 Hex Bolt 29 09 1050 H Part Rigid Sling Pin 2 1053 C 1C J Weldment Rigid Sling Bracket 2...

Страница 96: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 20 Technical Manual Brakeband Assembly A B C D E F G...

Страница 97: ...NC x 3 4 Hex Bolt 2 09 1044 B Part 3 8 Carbon Steel Lock Washer 2 09 5106 C Part Brake Band Retainer 1 101 0140 D Assembly Brake Band Lined 1 1064 D4 29 E Part 3 8 NF Hex Nut 2 09 5906 F Weldment LH...

Страница 98: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 22 Technical Manual Motor Mount Assembly A B C D E J F G K N M P Q H L...

Страница 99: ...6 5 Two Speed Hydraulic Motor Optional 1 87 0007 F Part Motor Gear 1 997 A10 149 G Part 3 8 NC x 3 8 Hex Socket Set Screw 2 09 0106 H Part 1 2 NC x 1 1 2 Hex Socket Head Cap Screw 4 09 2170 J Part 1...

Страница 100: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 24 Technical Manual Hydraulic Assembly C R S Q A V W D B F G L J K U N P T E M H X X...

Страница 101: ...s 2 02 9200 M Part 1 1 4 Dust Cap 1 02 9212 N Part Male 1 1 4 Quick Coupler Fitting 1 02 9215 P Part 1 1 4 Long Nipple 1 101 0070 Q Assembly M ORB F NPT 90d 1 1 4 Fitting Includes seals 1 02 9202 R Pa...

Страница 102: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 26 Technical Manual Tong Door Assembly A B C D E F G H J K L M N P Q P R...

Страница 103: ...tment Cam 1 1400 14 F Weldment Door Weldment 1 1400 10 G Part 3 8 UNC Hex Nut 2 09 5806 H Part 3 8 NC x 1 1 2 Hex Bolt 1 09 1553 J Part Latch Spring 2 997 16 K Weldment Door Latch Weldment 1 1064 C7 1...

Страница 104: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 28 Technical Manual Safety Door Assembly A B C A D H G E F J D L K D M N P Q R...

Страница 105: ...ck 1 101 1104 F Part 15 16 Valve Lock Nut 1 09 0278 G Part Safety Door Latch Block 1 101 1103 H Part Safety Door Latch Plate 1 101 1105 J Part 3 8 NC x 1 1 2 Hex Bolt 2 09 1553 K Part 3 8 NC x 1 1 2 F...

Страница 106: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 30 Technical Manual Leg Assemblies A B D E F H Q C L P M L P G N J K...

Страница 107: ...op Spring Cap Front Leg Compression Load Cell Configuration 2 101 4489 L Part 1 2 NC x 3 Hex Bolt 4 09 1178 M Part Front Leg Spring Tension Load Cell Configuration 2 1391 905 02B Front Leg Spring Comp...

Страница 108: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 32 Technical Manual Leg Assemblies A Q O R S P T U M N J L W V K I B C H D E F G B...

Страница 109: ...oller Shaft 4 101 3944 I Weldment 2 Load Cell Holder 1 01 9116D J Part 1 2 NC x 6 Hex Bolt 4 09 1190 K Weldment RH Front Leg Mount 1 101 0786 L Weldment Rear Backup Leg Spring Plate Top 1 101 4495 M P...

Страница 110: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 34 Technical Manual Backup Body Assembly Tension LC Config A B D E J K H C G L M B Q N P G F...

Страница 111: ...ex Bolt 1 09 1050 G Part 3 8 Carbon Steel Lock Washer 21 09 5106 H Part 1 UNC x 8 1 2 Hex Bolt 4 09 0287 J Weldment Backup Body Weldment 1 1483 500 00 K Part Rear Jaw 1 1403 08 L Part Rear Side Cover...

Страница 112: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 36 Technical Manual Backup Body Assembly Compression LC Config A B E F K L J C D H G R Q T M S N M P U V...

Страница 113: ...ner 2 1483 500 00 4B G Part 1 1 4 NC x 8 Threaded Rod 1 101 1993 H Part 1 4 NC x 3 4 Hex Bolt 2 09 1005 J Part 2 1 2 Face 0 3000 PSI 1 4 NPT Gauge 1 02 0246 K Weldment Gauge Protector Weldment 1 1483...

Страница 114: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 38 Technical Manual Low Profile Backup Body Assembly Compression LC Config A I J B K E G H F C L M N D...

Страница 115: ...839 D Part BCJ Body 1 08 1327 E Part Rear Cover Plate 1 101 4482 F Part 3 8 NC x 3 4 Hex Bolt 16 09 1044 G Part 3 8 Lock Washer 16 09 5106 H Part Front Cover Plate 2 1421 500 11 I Part 3 8 NC x 1 1 4...

Страница 116: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 40 Technical Manual CLINCHER Cylinders A K D G J L H C B P Q E F M N R S T...

Страница 117: ...01 E Part Cylinder Rod 1 1401 04B G Part Cylinder Piston 1 1401 05B J Part 3 8 UNC x 1 Hex Bolt 4 09 1170 K Part 3 8 Carbon Steel Lock Washer 4 09 5106 L Part 3 8 Plain Narrow Washer 4 09 5124 M Part...

Страница 118: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 42 Technical Manual Rigid Sling Assembly A F C B A G H J D K L E M N P Q J...

Страница 119: ...09 1322 E Weldment Rigid Sling Weldment 1 101 0656 F Weldment Leveling Bolt 2 1053 C 1L G Part Rigid Sling Pin 2 1053 C 1C H Part 3 8 NC x 1 Hex Bolt 4 09 1170 J Part 3 8 Carbon Steel Lockwasher 8 09...

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Страница 121: ...point of highest torque and remains at the point of highest torque until manually reset Note that every model of tong and tong and backup assembly has a unique arm length and the torque gauge must be...

Страница 122: ...Arm 1 10 0029G C Part Hydraulic Hose 1 02 0069 THE TORQUE GAUGE USED IS FULLY DEPENDANT UPON THE ARM LENGTH AND TORQUE RANGE OF THE EQUIPMENT IN USE THE PART NUMBERS LISTED IN THE FOLLOWING TABLEs AR...

Страница 123: ...g 1 08 0596 G Part Load Cell Piston 1 LC99 101 H Part Load Cell End 1 LC99 003 J Part Flange Gasket 1 02 0073 K Part Load Cell Rod 1 LC99 002 L Part Wiper 1 08 1558 M Part 3 8 NC x 3 8 Cup Point Hex S...

Страница 124: ...ket Head Cap Screw 6 09 2024 D Part Retainer Ring 1 E360 8 E Part Diaphragm 1 E358 2 F Part Diaphragm Casing 1 E360 C G Part Street Elbow 1 H Part 1 4 NPT Brass Plug 1 This is the standard hydraulic c...

Страница 125: ...ocket Head Set Screw 4 B Part Helical Flexible Encoder Shaft Coupling 1 60 0130N C Part Internal Retainer Ring 2 1376 13 D Part Bearing 2 1376 05 E Part Encoder Housing 1 1392 104A F Part Internal Ret...

Страница 126: ...C NOTE Ensure any breaches in the hydraulic system between the load cell and torque gauge are repaired to prevent further fluid loss Possible Problem Obstruction in hydraulic hose Solutions Check hyd...

Страница 127: ...THE HAND PUMP BOWL TO AVOID PUMPING AIR INTO THE SYSTEM DO NOT ALLOW THE LEVEL TO FALL BELOW ONE HALF FULL Un contained spillage of the hydraulic fluid in this system may contravene governmental envi...

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Страница 129: ...t Information The manufacturer information contained in this section has been obtained from publicly available web sites and has been provided for information purposes only Farr Canada Corp does not g...

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Страница 131: ...heoretical torque Speed to 2 000 RPM continuous Up to 75 HP continuous Conforms to SAE C mounting specification Weighs 43 lbs Features of the 15 Series Standard Motor Standard Motor 3000 PSI Code 61 M...

Страница 132: ...STD 1 25 4 BOLT FLANGE NEAR AND FAR 15 Series Standard Motor Envelope A B 6 82 3 41 4 50 SQR 5 70 17 CENTER LINE CASE DRAIN 17 CENTER LINE CASE DRAIN PORT B PORT A 5 91 9 0 2 18 5 80 24 50 1 62 EFF KE...

Страница 133: ...rature will adversely affect seal life while accelerating oxidation and fluid breakdown Fire resistant fluids may be used with certain limitations Contact Rineer for additional information CASE DRAIN...

Страница 134: ...AL TORQUE AND POWER 9 5 CID 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 500 1000 1500 2000 2500 3000 PRESSURE psid TORQUE ft lbf 0 10 20 30 40 50 60 70 80 90 100 POWER HP 170...

Страница 135: ...uble Key 50 Retractable 53 API Thread Bearing Package Selection Seal Package Selection Special Code Designator 331 Breesport San Antonio Texas 78216 210 341 6333 Fax 210 341 1231 e mail sales rineer c...

Страница 136: ...8 Technical Manual Hydraulic Motor Information Standard Motor Two Speed Motor HYDRAULICS INC HYDRAULICS INC R M A N U F A C T U R E R OF HYDRA U L I C M O T O R S 15 Series Repair Manual 331 BREESPOR...

Страница 137: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 9 Technical Manual Hydraulic Motor Information...

Страница 138: ...and remove 8 each 10 32 bolts 2 Pry off seal plate with screw driver Loosen and remove 8 each 3 8 bolts with 5 16 socket head wrench 1 Press shaft out of bearing box 2 Proceed to step 9 disregarding s...

Страница 139: ...e installed upside down 2 Secure the motor prior to loosening the 5 8 11 bolts With the seal plate removed press shaft and ball bearing out of front housing 1 Remove snap ring from shaft 2 Press shaft...

Страница 140: ...vane slot varies with the vane selection The design allows the vane to lean slightly in the slot providing the required mechanical seal Note Measure the rotor and stator length to the fourth decimal p...

Страница 141: ...ring into groove in the front housing 3 Press seal plate into front housing 4 Install snap ring 5 Proceed to step 30 1 Install main body o ring into front housing 2 Install ball checks into front hous...

Страница 142: ...earing housing Make sure they are pressed completely against bearing shoulders 4 Coat inner race of large cone with 609 green Loctite and press cone onto the shaft Make sure the cone is completely aga...

Страница 143: ...ft lbs Grease used for bolt threads and o ring retention Pennzoil 707L RED Shaft seal assembly lube Mobilgrease special with Moly Seal Kits Standard 15 series seal kit 0150940 Standard 15 two speed s...

Страница 144: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 16 Technical Manual Hydraulic Valve Information...

Страница 145: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 17 Technical Manual Hydraulic Valve Information...

Страница 146: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 18 Technical Manual Hydraulic Valve Information...

Страница 147: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 19 Technical Manual Hydraulic Valve Information...

Страница 148: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 20 Technical Manual Hydraulic Valve Information...

Страница 149: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 21 Technical Manual Hydraulic Valve Information...

Страница 150: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 22 Technical Manual Hydraulic Valve Information...

Страница 151: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 23 Technical Manual Hydraulic Valve Information...

Страница 152: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 24 Technical Manual Hydraulic Valve Information...

Страница 153: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 25 Technical Manual Hydraulic Valve Information...

Страница 154: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 26 Technical Manual Hydraulic Valve Information...

Страница 155: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 27 Technical Manual Hydraulic Valve Information...

Страница 156: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 28 Technical Manual Hydraulic Valve Information...

Страница 157: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 29 Technical Manual Hydraulic Valve Information...

Страница 158: ...it The force generated at port 3 must be greater than the sum of the forces acting at port 1 and port 2 plus the spring force for the valve to open NOTE The pilot area port 3 is 1 8 times the area at...

Страница 159: ...s Technical Data U S Units Metric Units Cavity T 17A Capacity 60 240 L min Area Ratio A3 to A1 1 8 1 Area Ratio A3 to A2 2 25 1 Maximum Operating Pressure 5000 350 bar Maximum Valve Leakage at 110 SUS...

Страница 160: ...se in cross port relief circuits If used in cross port relief circuits consider spool leakage Main stage orifice is protected by a 150 micron stainless steel screen Not suitable for use in load holdin...

Страница 161: ...um Operating Pressure 5000 psi 350 bar Maximum Valve Leakage at 110 SUS 24 cSt 3 in min 1000 psi 50 cc min 70 bar Response Time Typical 10 ms 10 ms Series from Cavity 2 Valve Hex Size 1 1 8 in 28 6 mm...

Страница 162: ...bar 1000 psi 70 bar Standard Setting E 25 400 psi 1 7 28 bar 200 psi 14 bar Standard Setting D 25 800 psi 1 7 55 bar 400 psi 30 bar Standard Setting B 50 1500 psi 3 5 105 bar 1000 psi 70 bar Standard...

Страница 163: ...e load pressure at port 1 Pressure at port 2 directly opposes pilot pressure Technical Features Provides hose break protection prevents loads from drifting and positively locks pressurized loads Stand...

Страница 164: ...Sun floating style construction to eliminate the effects of internal parts binding due to excessive installation torque and or cavity cartridge machining variations Technical Data U S Units Metric Uni...

Страница 165: ...W Stainless Viton Customer specified setting stamped on hex 1 10 Related Information Explanation of Sun cartridge control options US units Explanation of Sun cartridge control options metric units Cop...

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