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10 

W30F 

 

10.

 

Never exceed the given operating values. 

11.

 

All safety and warning signs on and in the machine must be legible and intact. 

12.

 

The machine may not be operated by persons who are unwell or under the influence of drugs or alcohol. 

 

MAINTENANCE 

1.

 

The machine may only be serviced and repaired  by professionals. 

2.

 

Electrical and hydraulic faults may only be repaired by authorized professionals. 

3.

 

In cases requiring welding, contact the manufacturer. 

4.

 

When servicing the machine, place it on a level surface and ensure that it cannot be  moved. 

5.

 

Turn  off  the  tractor  engine,  disconnect  the  hydraulic  hoses  and  electrics  before  beginning  service  or 

maintenance actions. 

6.

 

Before any maintenance work, turn the main power switch of the tractor to  OFF. 

7.

 

Take out the key from the tractor

’s i

gnition for the duration of the servicing or maintenance. Check that the power 

is off from the tractor you are working on. 

8.

 

Before disconnecting the hydraulic hoses from tractor, ensure that the hydraulic system is  depressurized. 

9.

 

Observe the service intervals and annual safety inspections. 

10.

 

All  spare  parts and equipment must  fulfill the  manu

facturer’s  requirements.  This 

can be  guaranteed  by using 

original parts. 

11.

 

Put all safety devices back into place immediately once servicing or maintenance is complete. 

 

 

When lifting the  machine, check that the lifting/hoisting  equipment is in perfect 
working  order.  Check  the  weight  of  the  machine  before  lifting  it.  Choose  lifting 
trajectories so that they do not cause any danger. 

WARNING 

 

Many  countries  have  specific  legislation  on  lifting,  hoisting  cables  and  hoists.  Always  comply  with  local  safety 

regulations.

  

OILS AND LUBRICATION 

1.

 

Always use the oil types recommended by the manufacturer. Other types of oil may cause faults or improper 

operation of the equipment, which could lead to serious damage to people or  property. 

2.

 

Never mix different liquids or  oils. 

3.

 

Always follow the 

manufacturer’s 

lubrication instructions. 

4.

 

Use control equipment carefully until the hydraulic oil has had time to reach its operating  temperature. 

SAFETY INSTRUCTIONS FOR HYDRAULIC CIRCUITS 

1.

 

Work on hydraulic equipment may only be carried out by professional hydraulic engineers. 

2.

 

Be cautious when using the equipment in cold conditions. 

3.

 

Check the machine for leaks. Do not use the machine if there is a leak from any system. Check all hydraulic 

hoses 

 particularly those which are bent during use 

 and replace any that are in poor condition or have leaks. 

Ensure that all joins are tight and that the lines are not damaged. Check that all protective caps and filler caps are 

closed properly. Check the hose sheathing for  damage. 

4.

 

Check  that  all  hose  connectors,  lengths  and  qualities  comply with applicable requirements. When replacing  or 

repairing hoses, use original parts or hoses and connectors recommended by the manufacturer. Check particularly 
that the pressure classes of the hoses and connectors are suitable to the operating pressure levels. 

5.

 

Check that all safety devices such as pressure relief valves, etc., are in place and work properly. Familiarize yourself 

with their use. Safety systems may never be bypassed. 

6.

 

Check the main hydraulic parts daily, and always after a fault. Replace any damaged parts immediately. 

7.

 

If a component is damaged, clean it before repairing it. Do not use solvents when cleaning  parts. 

Содержание W30F

Страница 1: ...KIDDING WINCH W30F OPERATION MAINTENANCE AND SPARE PARTS MANUAL PLEASE READ THE OPERATING AND MAINTENANCE INSTRUCTIONS BEFORE USING THE MACHINE FROM MACHINE 300000014 INSTRUCTION MANUAL A EN 300000014 CS ...

Страница 2: ......

Страница 3: ...TION 16 MOUNTING 17 PRE OPERATION CHECKS 19 CONTROLS 19 OPERATION 20 PRE OPERATION CHECKS 21 WINCHING 22 SKIDDING 23 MAINTENANCE 24 TROUBLE SHOOTING 30 SPARE PARTS 31 WARRANTY 38 PRODUCT REGISTRATION 38 FARMI FOREST REPRESENTATIVES 38 When ordering spare parts please indicate theserialnumberofyourmachine canbefoundonthe machine plate spare parts order number description and quantity required Examp...

Страница 4: ......

Страница 5: ...virrantie 7 FIN 74120 IISALMI Finland Commercial name Farmi Machine denomination Skidding winch Machine type W30F Machine series number Herewith we declare that the machine brought into circulation conforms with the pertinent requirements of the Machinery Directive 2006 42 EC The following harmonized standards were used for the conceptional design of the machine EN ISO 12100 SFS EN ISO 13857 SFS E...

Страница 6: ...rocedures CAUTION PRODUCT DESCRIPTION A winch is a machine intended for harvesting felled timber from the forest The basic components are welded frame driveline drum with wire rope directional pulleys friction clutch and a brake In FARMI winches there are two different kinds of brakes models W30F W35R and W50R are operated with ratchet brake and models W35F W50B W60B and W86B with automatically sw...

Страница 7: ...forest fi warranty within 30 days after the receipt of the product to get full product warranty and additional information on your product CUSTOMER FEEDBACK We are happy to receive your opinions and suggestions for improvements https shop farmiforest fi contactus All implemented suggestions for improvements will be rewarded ...

Страница 8: ...liable for damages caused by 3 incorrect negligent or inappropriate use of the product 4 non original spare parts 5 normal wear and tear 6 misuse caused by an untrained person s improper actions 7 alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to the machine CAUTION STARTING 1 Familiarize yourself thoroughly ...

Страница 9: ...cking off the machine may obstruct the rear view Exercise extreme caution If necessary ask a flagman to help you he can indicate the required distances 9 It is prohibited for other people to ride on the winch OPERATION Many occupational accidents take place in abnormal circumstances Therefore it is important to take into account all the possible circumstances that may arise during operation of the...

Страница 10: ...ion on lifting hoisting cables and hoists Always comply with local safety regulations OILS AND LUBRICATION 1 Always use the oil types recommended by the manufacturer Other types of oil may cause faults or improper operation of the equipment which could lead to serious damage to people or property 2 Never mix different liquids or oils 3 Always follow the manufacturer s lubrication instructions 4 Us...

Страница 11: ... store oil outdoors as water could condense in it 19 Always dispose of oil in a suitable container never into the environment SAFETY INSTRUCTIONS FOR THE WINCHES 1 Check that the wire cable is in good condition before using the winch check for corrosion sharp bends breakage and thickness of strands If a cable snaps it can whip towards the operator or away from the winch 2 Operate the winch with a ...

Страница 12: ... STICKERS AND PLATES These plates and stickers must be found on the winch Replace missing plates or stickers immediately 1 Machine plate W30F 200005000 2 Note See manual for operation and maintenance 41014750 ...

Страница 13: ...g Watch out for a breaking cable Always use the protective screen 4 Nr 41014730 Note Before doing maintenance work turn off the motor remove the ignition key and disengage the P T O Accident danger Keep the safety equipment where it belongs Winding danger Do not wear too loose clothes and keep the hair bound inside the cap ...

Страница 14: ...ceeding 30 degrees Crushing danger Do not stand in front of the winch when working Stand on the side at a distance of at least 6 ft from the winch Crushing danger Do not winch downhill 6 FARMI sticker 200006179 7 Sticker W30F 40147270 8 Maximum hydraulic pressure 41015580 ...

Страница 15: ...W30F 15 MAIN PARTS ...

Страница 16: ...le Winching speed 160 cc hydraulic motor 0 28 0 8 m s 0 92 2 6 ft s Weight without cable 140 kg 309lbs Clutch Mechanical friction plate clutch with heat sink Power transmission Hydraulic motor Mounting Permanent mounting on the front of the tractor or on the front linkage using three point hitch Max working pressure 175 bar Recommended pump capacity 40 60 l min Dimensions 700 x 300 x 570 mm DIMENS...

Страница 17: ...as a front weight Mounting in the tractor must be steady with steel slabs bolted or welded at tractor frame or front weight frame provided the front frame is strong enough The hydraulic winch W30F can also be mounted to the front linkage using a three point hitch The hydraulic hoses ø are attached alongside the tractor frame well protected from eventuel mechanical damage The coupling nipples shoul...

Страница 18: ...lutch lever 5 Pass the cable end through the hole in the reel plate pull about 15 cm 6 and insert under the wedge of the cable lock device See fig 3 6 Tighten the cable lock screw 7 Winch the cable on the reel by following spooling instructions Fig 3 Fastening the cable Do not use longer cable than needed With correct length you achieve good pulling strength and proper winding of the cable SPOOLIN...

Страница 19: ...e drum brake has been properly adjusted 5 the clutch has been correctly adjusted 6 lubrication is carried out correctly See lubricating instructions MOUNTING TO THE TRACTOR Check that 1 the tractor s top link point is locked with the help of a support if necessary 2 the pins are properly secured 3 the side limits are locked and slack removed from the lifting arm CONTROLS Get acquainted with the co...

Страница 20: ... a horizontal hard based skidding route for the tractor Avoid steep slopes especially when winching from the side Check that the winching trail is clear and that the tractor s parking brake is on Do not run the tractor at a high idle when winching Maximum P T O speed is 540 rpm Ensure that the logs can be drawn freely Be especially careful when working on slopes Avoid winching sideways at angles e...

Страница 21: ...n the tractor in line with the direction of the pull Fig 8 Do not winch sideways at angles exceeding 30 degrees The tractor can tilt Fig 9 Use a diverting pulley to avoid winching sideways PRE OPERATION CHECKS MOUNTING AND USE OF THE LOWER DIVERTING PULLEY 1 Usually the logs are winched in through the upper pulley of the winch This lifts the logs and they dig less into the ground 2 The winch has a...

Страница 22: ... brakes of the tractor before winching 2 Before using the skidding winch make sure that the lower diverting pulley the upper diverting pulley and the finger guard move freely a Release the latch by pulling slightly on the clutch rope b Draw the cable to the load but avoid twitches Do not draw out too much cable to avoid loose spaces when the cable is reeled in c Start the tractor and turn on the h...

Страница 23: ...lley The load is locked in place by releasing the clutch and engaging the latch The latch is engaged when you loosen the clutch rope and pull the latch rope 2 Turn off the P T O 3 In case the W30F skidding winch is mounted on the front linkage lift the three point hitch until the log ends are lifted off the ground fig 11 and 12 4 Move the logs to the desired place Fig 12 Cable on the lower diverti...

Страница 24: ...der the lower pulley Support the winch by driving the tractor Fig 14 Winching the tractor out DROPPING THE LOAD Pull the clutch rope and release the clutch slowly Do not make the clutch slip TRANSPORTATION The cable should be run under lower diverting pulley and locked in place for transportation of the winch MAINTENANCE SAFETY Disengage the P T O and turn the tractor off before you service the wi...

Страница 25: ...faces CAUTION Following points require lubrication 1 Grease the clutch pusher after every 500 working hours see fig 15 Always use good quality lubrication grease 2 Grease ball thrust bearings after every 1000 working hours 3 Grease the roller chain lightly not with oil after every 50 working hours see fig 16 Use spray type hardening chain grease Wipe off the excessive grease Fig 15 The clutch pull...

Страница 26: ...ns counterclockwise Turn max 1 4 turn 3 After adjustment retighten the nuts A and B on the ends of the drum axle 4 Pull the control rope The lever should move up 1 5 4 cm before the clutch engages If the clutch engages earlier loosen the clutch setting Fig 17 Clutch adjustment ADJUSTING THE ROLLER CHAIN TIGHTNESS Roller chains tightness adjustment is carried out by moving the chain tightener See f...

Страница 27: ...lways adjust the overrun brake so that it slows down the reel slightly while pulling out the rope This will reduce risk of tangling and backlash The brake should not be adjusted so that it is hard to pull out the rope Tightening the brake turn the adjustment nut B down Loosening the brake turn the adjustment nut B up ...

Страница 28: ...ark the winch on a level stable ground so that it leans a little backwards 2 Remove the cable 3 Remove the fastening bolts fig 21 pos B beside the hydraulic motor Socket size 24 mm 15 16 4 Remove the two bolts fig 21 pos A at the upper edge of the cover plate Socket size 24 mm 15 16 5 Remove the drum axle nut fig 21 pos C and the washer Socket size 36 mm 1 7 16 6 Pull out the winch mechanism Weigh...

Страница 29: ...wo holes drilled on the other side fig 22 Two studs on the back of the front plate will fit into these holes later on when the winch is assembled 3 Place one clutch engagement half without the handle so that the halves bottom out when the handle is at 8 o clock position and the two holes are at 12 o clock and 6 o clock fig 22 Be careful there is only one correct position Tape the halves together s...

Страница 30: ...e roller chain change if necessary See chapter Adjusting the roller chain Chain aligning is incorrect Check the alignment of the chain Broken parts E G drive shaft bearing Check possible damages Change the broken parts Rattling sound Roller chain too tight Adjust the roller chain change if necessary See chapter Adjusting the roller chain Chain aligning is incorrect Check the aligment of the chain ...

Страница 31: ...W30F 31 SPARE PARTS FRAME ...

Страница 32: ...r 1 6 52001548 Hex socket cap screw M6x25 8 8ZN DIN 912 1 7 43184440 Lower diverting pulley 1 8 52062213 Hex screw M20x40 8 8ZN DIN 933 4 9 52200086 Washer M20 5 8ZN DIN 126 4 10 52110087 Hex nut M20 8 8ZN DIN 934 4 11 52062114 Hex screw M16x40 8 8ZN DIN 933 4 12 52110079 Hex nut HEX NUT M16 8 8ZN DIN 934 4 13 54824099 Rope D 6mm L 3365mm white 1 14 54824115 Rope D 5mm L 3315mm blue 1 ...

Страница 33: ...W30F 33 MACHINERY ...

Страница 34: ...iction pad 10x17x30mm 1 15 94612082 Extension spring DU26 DL2 6 L106 1 16 52390861 Seal ring D50 1 17 33190059 Drum cover 1 18 43000678 Ring D65 1 19 32722779 Clutch engagement half 1 20 42723114 Clutch engagement half 1 21 40660235 Roller 3 22 43000108 Chain tightener 1 23 54542063 Ball thrust bearing 2 24 54511274 Slotted sealed ball bearing 2 25 52230067 Circlip 35x2 5 DIN 471 1 26 52062106 Hex...

Страница 35: ...W30F 35 MACHINERY ...

Страница 36: ...DIN 125 6 37 52200235 Washer M8 5 8ZN DIN 9021 1 38 52117124 Lock nut M12 8 8ZN DIN 985 2 39 52117082 Lock nut M8 8 8ZN DIN 985 1 40 94611019 Extension spring DU12 DL1 5 L55 1 41 43181205 Retainer 1 42 43000645 Drum lock latch 1 43 94611019 Extension spring DU12 DL1 5 L55 1 44 52060050 Hex screw M6x40 8 8ZN DIN 933 1 45 52110020 Hex nut M6 8 8ZN DIN 934 2 46 56001902 Hydraulic motor MP 160 SH D 1 ...

Страница 37: ...r diverting pulley 54713037 Belt for TP14 30118120 Self releasing pulley max 3 5 t without belt 54817077 Notched hook 54827019 Skidding chain L 2 0 m 54827043 Skidding chain L 2 4 m 54813159 Choker cable 8 12 mm 200006142A Steel Rope with hook D 8mm L 50m ...

Страница 38: ...red according to the manufacturer s instructions within 30 days of receipt of the product By registering the product you are ensuring the warranty and you confirm that you have read and understood the instruction manual that came with the product PRODUCT REGISTRATION Register your product on our home page https shop farmiforest fi warranty within 30 days after the received the product to get full ...

Страница 39: ...W30F 39 Farmi Forest Kilpivirrantie 7 74120 IISALMI FINLAND ...

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