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CH160

7

SAFETY INSTRUCTIONS 
FOR HYDRAULIC CIRCUITS

Work on hydraulic equipment may only be 
carried out by professional hydraulic engineers.
Be cautious when using the equipment in cold 
conditions.
Check the machine for leaks. Do not use the 
machine if there is a leak from any system. 
Check all hydraulic hoses – particularly those 
which are bent during use – and replace any 
that are in poor condition or have leaks. Ensure 
that all joins are tight and that the lines are not 
damaged. Check that all protective caps and 

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Check that all hose connectors, lengths and 
qualities comply with applicable requirements. 
When replacing or repairing hoses, use original 
parts or hoses and connectors recommended 
by the manufacturer. Check particularly that the 
pressure classes of the hoses and connectors 
are suitable to the operating pressure levels.
Check that all safety devices such as pressure 
relief valves, etc., are in place and work properly. 
Familiarize yourself with their use. 
Safety systems may never be bypassed.
Check the main hydraulic parts daily, and 
always after a fault.  Replace any damaged 
parts immediately.
If a component is damaged, clean it before 
repairing it. Do not use solvents when cleaning 
parts.
Do not attempt to carry out repairs that you are 
not fully familiar with.
Never carry out repairs of the hydraulic circuit 
when the system is pressurized. When 
pressurized, the oil spray can penetrate the skin 
and cause mortal danger.
Never work below a device or component that is 
only being held up by hydraulics. 
Use separate supports when carrying our 
maintenance or repairs.  Do not disconnect 
cylinders or their valves until the machine is well 
supported.
Most hydraulic oils do not evaporate easily. Risk 
factors include hot oil, spills and oil mist 
(pressurized).
If oil gets into your eyes, rinse with plenty of 
water and contact a doctor.
Avoid prolonged or repeated contact with your 
skin.

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If sprays or contact with the skin cannot be 
avoided, use protective gloves, goggles and 
clothing as necessary. Do not use oily clothing.
Avoid discharging hydraulic oil into the 
environment, as it can pollute waterways and 
the groundwater. When working in ecologically 
vulnerable areas, use biofuel.
Store the oil in sealed containers provided by 
the manufacturer. Try to transfer the oil directly 
from its container into the tank.
If the oil must be passed through other containers, 
ensure that they are completely clean. Caps, 

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clean.
Never store oil outdoors, as water could condense 
in it.
Always dispose of oil in a suitable container, 
never into the environment!

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Содержание CH 160

Страница 1: ...Finland Tel 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW CH 160 CH 160T i 2 1 OPERATION MAINTENANCE AND SPARE PARTS MANUAL READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING T...

Страница 2: ...ne in the optimal manner Although you have experience in using this kind of machinery read the operation and mainte QDQFH LQVWUXFWLRQV FDUHIXOO VLQFH WKH LQFOXGH LQIRUPDWLRQ HQDEOLQJ HI FLHQW DQG VDIH...

Страница 3: ...to the market Farmi Chipper make CH160 CH160T type serial number conforms to the directives 98 37 EC and 89 336 EC as amended and the national regulations bringing these directives into force Q GHVLJQ...

Страница 4: ...NSTRUCTIONS 12 SHORTENING THE PTO SHAFT 13 MOUNTING ON THE WILLE 445 ADAPTER 14 MOUNTING ON THE BOBCAT ADAPTER 15 INSTALLING THE HD 100 16 INSTALLING THE 160T i 2 1 BELT TRANSMISSION 17 OPERATING THE...

Страница 5: ...r misuse caused by an untrained person s improper actions alterations made without the manufacturer s permission Written authorization must be requested from the manufacturer for any alterations to th...

Страница 6: ...rsons ZKR DUH XQZHOO RU XQGHU WKH LQ XHQFH RI GUXJV or alcohol MAINTENANCE The machine may only be serviced and repaired by professionals Electrical and hydraulic faults may only be repaired by author...

Страница 7: ...not attempt to carry out repairs that you are not fully familiar with Never carry out repairs of the hydraulic circuit when the system is pressurized When pressurized the oil spray can penetrate the s...

Страница 8: ...4 5 STICKERS AND PLATES These plates and stickers must be found on the chipper Replace missing plates or stickers immediately 2 Manufacturer sticker 40605214 1 Machine plate CH160 41012520 1 Machine...

Страница 9: ...anual Note Stop the engine and remove the PTO shaft for maintenance Risk of cutting injury Stop the engine and wait until the disk has stopped 4 Wear hearing protection 40142080 5 Lifting point sticke...

Страница 10: ...ating of 10 40 kW The chipper can also be driven by a separate hydraulic motor CH160 accessories Single motor hydraulic feeder or mechanical hopper Independent hydraulic unit HD11 Separate hydraulic m...

Страница 11: ...ives 2 pc Power source tractor or a separate hydraulic motor Mounting 3 point linkage Chipper weight CH160 240 kg CH160T 284 kg Disc diameter 670 mm Disk weight 100 kg Discharge pipe turning 360o Open...

Страница 12: ...rom the right side with two bolts M12 2 Remember to install the securing bolts M6 3 See Fig 4 Attach the discharge pipe to the chipper with two M10 bolts and one M16 bolt Mount the chipper on the trac...

Страница 13: ...n cut a similar length RII WKH SUR OH WXEH 6KRUWHQ WKH RWKHU KDOI of the PTO shaft in the same way File off the burr Interconnect the tubes and check that the shaft has been shortened enough by moving...

Страница 14: ...pper together with M20 pin and nut 1 Attach the grabbers to the chipper s drawbar assy with four bolts M16 2 The grabbers have three grooves for the drawbar of the drawbar assy Attach the grooves of t...

Страница 15: ...o the top link brackets of the chipper with M20 pin and nut 1 Attach the left and right bracket to the chipper with four bolts M20 2 Attach the upper beam with four bolts M12 3 Attach the upper beam t...

Страница 16: ...LSSHU IUDPH DV VKRZQ LQ WKH JXUH Attach the coupling sleeve with the keyway facing the hydraulic motor Attach the hydraulic motor to the motor bracket Check that the coupling sleeve is on the chipper...

Страница 17: ...an be moved on the splined shaft Check the alignment of the belts see Figure 12 Adjust the alignment of the belt pulleys by moving the upper belt pulley bearing housing and the lower belt pulley Tight...

Страница 18: ...OR DRIVEN CHIPPER IMPORTANT When the chipper is driven by the HD100 it is extremely important to slow the driving engine speed to idle before disconnecting the hydraulics to prevent cavitation Never d...

Страница 19: ...ing chipping reduce power demand by altering the chipper to cut with one knife The chipper is altered for single knife operation simply by removing one knife and attaching it to the other side of the...

Страница 20: ...Tightening torques are shown in table Check the mounting bolts for tightness once a week The knife to anvil clearance is adjusted to the VSHFL HG YDOXHV RU LQVWUXFWLRQV RQ DGMXVWLQJ the clearance see...

Страница 21: ...e of the PTO shaft DFFHVVHG YLD WKH RXWHU SUR OH WXEH Lubricate the shield tubes in wintertime to pre vent them from freezing and sticking 1 2 KNIFE AND ANVIL MAINTENANCE Read the safety instructions...

Страница 22: ...removed with e g a sharpening stone or belt grinder More thorough conditioning is carried out with a surface grinder with the knives removed The new knives are sharpened to a concave sha pe R 200 The...

Страница 23: ...rpened Always check and if necessary adjust the clearance between knives and anvils after a heavy sharpening if the knives were removed for example due to sharpening if new knives are replaced Check t...

Страница 24: ...Clean the shaft hole and install the new shaft as shown in Fig 27 0DNH D OOHW ZHOG XS WR WKH VXUIDFH OHYHO ZLWK three runs Use ESAB 68 81 OK 48 2 HPD RU HTXLYDOHQW OOHU 5 6 7 8 Fig 26 Cross section o...

Страница 25: ...ne Tighten the axle nut with a hook spanner until the bearing is tightly on the cone or to 80 Nm However the outer ring of the bearing should turn freely Note the location of the tightening cone on th...

Страница 26: ...llers and outer ring see Fig 32 Do not force the feeler gauge through the clearance If the clearance exceeds 0 03mm bend the clawof the securing ring 2 out from the notch on the axle nut 1 The bearing...

Страница 27: ...40 Lid 1 3 52117108 Lock nut M10 DIN985 88ZN 4 4 03510300 Chain 600 1 5 94612082 Tension spring DU26 DL2 6 L106 1 6 43340769 XWWHU QXW 1 7 43511670 Safety screw M16X40 1 8 52840295 Cotter pin 5X24 DIN...

Страница 28: ...CH160 28 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 14 13 12 30 29 28 27 26 25 24 23 22 31 32 2 1 5 1 2 4 2 3 2 2 5 4 5 3 5 2 31 15 11 21 11 25 22 15 15 9 3 10 11 11 12 33 CH160...

Страница 29: ...DIN931 88ZN 4 10 41215682 Washer 4 11 52117124 Lock nut M12 DIN985 88ZN 7 12 52062916 Screw M16X60 DIN933 88ZN 1 13 52110079 Nut M16 DIN934 8ZN 1 14 43510420 Splined shaft 1 15 52060043 Screw M6X25 DI...

Страница 30: ...CH160 30 1 10 9 8 7 6 5 4 3 1 2 11 20 19 18 17 16 15 14 13 12 21 22 3 4 3 3 3 2 5 1 5 4 5 3 5 5 5 2 14 3 03514390 BELT TRANSMISSION CH160T i 2 1...

Страница 31: ...40055 Cotter pin 5X50 DIN1481 1 5 4 43341114 Pin 1 5 5 54511134 Slotted sealed ball bearing 2 6 43341114 Pin 1 7 52063658 Screw M12x120 DIN933 88ZN 1 8 43511950 Pin 1 9 43512050 Adjusting plate 1 10 5...

Страница 32: ...54512371 Tightener sleeve complete 2 2 1 Axle nut 1 2 2 Locking plate 1 2 3 Tightener sleeve 1 3 43513360 Spacer ring D90 83X12 7 1 4 54512363 Tapered roller bearing 2 5 54513590 Bearing housing 2 5 1...

Страница 33: ...4 52211083 Spring washer M20 DIN127 ZN 4 5 40293797 Bushing 2 6 52842150 Ring cotter 10X45 2 7 52832094 Rivet 4 8X15 FE 2 8 54826110 Chain 2 9 52060175 Screw M8X25 DIN933 88ZN 10 10 43482290 Hose fas...

Страница 34: ...CH160 34 9 8 5 2 16 1 10 7 6 4 3 16 15 14 9 6 10 11 13 12 03511030 FEED CHUTE F160...

Страница 35: ...6 Screw M8x35 DIN931 88ZN 2 6 52060233 Screw M10X30 DIN933 88ZN 3 7 52060191 Screw M8X22 DIN933 88ZN 3 8 43517710 Bracket 1 9 52117082 Lock nut M8 DIN985 8ZN 5 10 52117108 Lock nut M10 DIN985 8ZN 3 11...

Страница 36: ...CH160 36 A A 1 10 9 8 7 6 5 4 3 2 11 20 19 18 17 16 15 14 13 12 21 30 29 28 27 26 25 24 23 22 31 39 38 37 36 35 34 33 32 L SI EPMS 100 C...

Страница 37: ...ing washer 1 15 58005430 Seal plug 2 16 58005448 Flange 1 17 58005455 Pin 1 18 58005463 O ring 1 19 58005471 Label 1 20 58005489 Rivet 2X5 4 21 58005497 Screw M10X130 4 22 58005505 Washer 1 23 5800551...

Страница 38: ...20 4XLFN WWLQJ 3 4 SK 2 6 52449238 4XLFN WWLQJ FRXSOLQJ 3 4 SK 2 7 52062031 Screw M12X40 DIN933 88ZN 4 8 52062023 Screw M12X30 DIN933 88ZN 2 9 52117124 Lock nut M12 DIN985 8ZN 14 10 54923073 Damper 2...

Страница 39: ...n Remarks Qty 43510500 Adapter Wille complete 1 43510490 Frame 1 2 43510510 Plate 2 3 52062163 Screw M16X100 DIN931 88ZN 4 4 52117165 Lock nut M16 DIN985 88ZN 4 5 52200078 Washer M16 DIN126 58ZN 4 6 4...

Страница 40: ...astener right 1 1 4 52062023 Screw M12X30 DIN933 88ZN 4 1 5 52117124 Lock nut M12 DIN985 88ZN 8 1 6 43512510 Screw 20X120 1 1 7 43513120 Fastening plate 1 1 8 52200466 Washer M12 DIN440 ZN 8 1 9 52117...

Страница 41: ...without the manufacturer s permission LQVXI FLHQW PDLQWHQDQFH non original parts The warranty does not cover wearing parts Send faulty parts carriage paid to the manufacturer for inspection Repairs w...

Страница 42: ...ler Dealer s address Dealer s tel Product and type Serial number Return to the manufacturer Date of delivery _____ _____ 20_____ Dealer Dealer s address Dealer s tel Customer Customer s address Custom...

Страница 43: ......

Страница 44: ...Farmi Forest Corporation Ahmolantie 6 FIN 74510 Iisalmi Finland Puh 358 0 17 83 241 Fax 358 0 17 8324 372 ZZZ IDUPLIRUHVW...

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