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Farmet TRITON HEAVY TRNH 300 P, Руководство по эксплуатации

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Manual

 

TRITON TRNH 300 P 

3 

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 38 

TABLE OF CONTENTS 

MACHINE LIMIT PARAMETERS ................................................................................................................ 4 

Technical parameters ......................................................................................................................... 4 
Safety statement ................................................................................................................................ 5 

A.  GENERAL INTRUCTIONS FOR USE ....................................................................................................... 6 
B.  MACHINE TRANSPORT USING TRANSPORT MEANS .......................................................................... 7 
C.  MACHINE HANDLING USING LIFTING EQUIPMENT ........................................................................... 8 
D.  WORK SAFETY LABELS ........................................................................................................................ 9 
1.  DESCRIPTION .................................................................................................................................... 12 

1.1.  Machine section arrangement ................................................................................................. 12 
1.2.  Working parts ........................................................................................................................... 13 
1.3.  Working without rollers ........................................................................................................... 15 

2.  HYDRAULICS ..................................................................................................................................... 16 

2.1.  Shut off (ball) valve function and position ............................................................................... 16 
2.2.  Hydraulics control panel with two closing valves ..................................................................... 16 
2.3.  Description of machine hydraulics ........................................................................................... 17 
2.4.  Using the hydraulics control panel ........................................................................................... 19 
2.5.  Working with the disc and chisel sections ............................................................................... 20 

3.  MACHINE ASSEMBLY AT THE CUSTOMER ........................................................................................ 21 
4.  COMMISSIONING ............................................................................................................................. 21 
5.  AGGREGATION TO A TRACTOR ........................................................................................................ 22 
6.  MACHINE TRANSPORT ON ROADS ................................................................................................... 23 

6.1  Scharp machine projection ....................................................................................................... 25 

7.  MACHINE ADJUSTMENT ................................................................................................................... 26 

7.1.  Working depth adjustment ...................................................................................................... 26 
7.2.  Adjusting the levelling discs ..................................................................................................... 30 
7.3.  Adjusting side deflectors .......................................................................................................... 31 
7.4.  Edge levelling discs ................................................................................................................... 32 

8.  MACHINE MAINTENANCE AND REPAIRS .......................................................................................... 33 

8.1.  Checking the accumulator pressure ......................................................................................... 34 

9.  MACHINE STORAGE .......................................................................................................................... 35 
10.  MACHINE LUBRICATION SCHEDULE ................................................................................................ 36 
11. ENVIRONMENTAL PROTECTION ....................................................................................................... 37 
12.  MACHINE DISPOSAL AFTER SERVICE LIFE EXPIRITY ......................................................................... 37 
13. SERVICING AND WARRANTY CONDITIONS....................................................................................... 37 

CE Certificate of Conformity ....................................................................................................... 38 

 

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Содержание TRITON HEAVY TRNH 300 P

Страница 1: ...rmet farmet cz IČ 46504931 DIČ CZ46504931 Farmet a s Jiřinková 276 552 03 Česká Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 OPERATING MANUAL TRITON HEAVY TRNH 300 P Edition 1 effective from 1 9 2022 ...

Страница 2: ...spare parts for possible repairs The production label is located on the middle frame near the tow bar Use only spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Ceska Skalice Possibilities of Use of the Cultivator The TRITON HEAVY cultivator is designed for cultivation of all types of soils up to a processing depth of 400 mm Prod...

Страница 3: ...chine hydraulics 17 2 4 Using the hydraulics control panel 19 2 5 Working with the disc and chisel sections 20 3 MACHINE ASSEMBLY AT THE CUSTOMER 21 4 COMMISSIONING 21 5 AGGREGATION TO A TRACTOR 22 6 MACHINE TRANSPORT ON ROADS 23 6 1 Scharp machine projection 25 7 MACHINE ADJUSTMENT 26 7 1 Working depth adjustment 26 7 2 Adjusting the levelling discs 30 7 3 Adjusting side deflectors 31 7 4 Edge le...

Страница 4: ... For discs 620 mm working depth setting is described in detail in Chap 7 1 p 26 Recommended towing means the real towing force may significantly vary according to the processing depth soil conditions land slope working body wear and adjustment For the heaviest version with a double roller and an additional weight Table 2 Technical Parameters PARAMETERS TRNH 300 P Working width mm 3 000 Transport w...

Страница 5: ...about an immediate dangerous situation ending with death or severe injury This warning sign warns about a dangerous situation ending with death or severe injury This warning sign warns about a situation that may end with a smaller or slight injury It also warns about dangerous actions related to the activity that could lead to an injury 4 850 kg 420 kg ...

Страница 6: ...ther persons when working with the machine or transporting the machine 18 During machine work in the field or during transport the operator must control the machine from the tractor s cabin 19 The operator may enter the machine structure only with the machine at rest and blocked against movement namely only for these reasons 20 Adjustment of the machine working parts 21 Repair and maintenance of t...

Страница 7: ... must comply with the valid regulations for road traffic decrees laws B 3 3 The transported machine must be always fastened to the transport means so that its spontaneous loosening could not happen B 4 4 The carrier is responsible for damage caused by the loosening of incorrectly or insufficiently fastened machine to the transport means B 5 5 To fasten the machine use the recommended points shown ...

Страница 8: ...ormed in places designed for that and marked with self adhesive labels showing the chain symbol C 3 3 After fastening suspending at designated points it is forbidden to move in the space of possible reach of the handled machine C 4 4 Do not use the lugs on the roller supports under any circumstances when manipulating with the whole machine The lugs are only designed for replacing rollers and their...

Страница 9: ... the operating manual Observe the instructions and safety regulations for machine operation during use P 1 H Travelling and transport on the machine structure is strictly forbidden P 37 H When connecting or disconnecting do not step between the tractor and the machine also do not enter this space if the tractor and the machine are not at rest and the engine is not turned off P 2 H Stay outside the...

Страница 10: ...utside the reach of the tractor agricultural machine set if the tractor engine is in operation P 53 H The shown positions of the lever and the function of the hydraulic spherical valve located on the piston rod P 101 H Before commencing the machine transport secure the axle with spherical valves against unexpected drop P 100 H ...

Страница 11: ...Manual TRITON TRNH 300 P 11 38 LOCATION OF SAFETY LABELS ON THE MACHINE P1H P2H P6H P100 H P20H P37H P53H P20H P20H P20H P20H P52H P52H P20H P20H P37H P53H P13H P20H P20H ...

Страница 12: ... frame The disc rows are followed with two rows of shares with automatic hydro pneumatic spring protection There is a row of levelling discs after the second share row that levels the soil The last part of the machine consists of rollers that compact the aerated soil Basic technological specification of the machine All area stubble cultivation after harvest with intense mixing effect Processing so...

Страница 13: ... bearing of the individual discs with grease CHISEL WORKING UNIT The scope of release of the unit is determined by the piston rod lift Regularly check pin connections and belts for mounting the main pin of the unit If there is slackness and the pin turns against the frame tighten the bolt connection at the prescribed torque M12 10 9 111 Nm Regularly check tightening of the nuts in the mounted work...

Страница 14: ...Manual TRITON TRNH 300 P 14 38 OVERVIEW OF THE WORKING PARTS CHISEL CARBIDE 55 CHISEL CARBIDE 75 CHISEL MULTICARBIDE PRO 50 CHISEL MULTICARBIDE PRO 75 SHARE TOP CUTTING WINGS 100 or 135 ...

Страница 15: ...sconnect the top pin of the roller parallelogram 3 Disassemble the pin of the roller frame the roller frame can be moved hydraulically 4 Carefully drive away from the roller 5 Disassemble the parallelogram drawbar the machine is prepared for work The roller is assembled in a reversed order To handle the roller use the lifting lugs The roller weighs about 700 kg according to the type Top pin of the...

Страница 16: ...2 1 SHUT OFF BALL VALVE FUNCTION AND POSITION Shut off ball valves are used in the machine on a well arranged panel 2 2 HYDRAULICS CONTROL PANEL WITH TWO CLOSING VALVES HYDRAULICS CONTROL PANEL AXLE UNLOCKING LOCKING LOCKING THE FRONT CHISEL ROW ...

Страница 17: ...ocket on the tractor of the quick couplers of the same type Connect the quick couplers of the machine to the hydraulic circuits of the tractor so that the YELLOW DUST CAPS for lifting the machine on the axle are on one control circuit the GREEN DUST CAPS for setting the front disc section are on the second control circuit the BLUE DUST CAPS for controlling the rear packer discs are on the third co...

Страница 18: ...re injuries In case of injury seek a physician immediately YELLOW DUST CAPS controlling the transport axle GREEN DUST CAPS controlling the position of the front disc section BLUE DUST CAPS controlling the position of the rear packer discs supporting legs when included WHITE DUST CAPS roller position control machine depth setting BLACK DUST CAPS orange circuit hydraulic protection of the chisel uni...

Страница 19: ...OR DEACTIVATING THE FRONT ROW OF THE CHISEL UNITS STRAIGHT WAY VALVE The machine is in the working position The YELLOW circuit of the axle is open and the piston rods can move CLOSED VALVE The machine is in the transport position The YELLOW axle circuit is blocked STRAIGHT WAY VALVE Both rows of the chisel units are functional and the release force is set by pressurizing the ORANGE circuit accordi...

Страница 20: ...ues decrease the soil cultivation depth Check the pressure and intactness of the accumulators according to the maintenance plan to ensure the proper function of the protection Both hydraulic circuits must be in the floating position for work green and orange Pressurizing chisel protection Before work set the protection pressure orange circuit at 50 75 bar High pressure may cause overload or damage...

Страница 21: ...safety and environmental protection The operator must check the machine before every use commissioning from the standpoint of completeness work safety work hygiene fire safety transport safety and environmental protection A machine showing signs of damage must not be commissioned Aggregation of the machine with the tractor is to be performed on a flat and hardened surface When working on slopes ob...

Страница 22: ...hitch Bottom hitch TBZ kat 3 4 Requirement for the tractor s hydraulic system Rear roller depth setting circuit Circuit pressure 200 bar 2 pcs of quick coupler sockets ISO 12 5 Axle lifting circuit Levelling disc circuit Circuit for lifting the front disc section Chisel protection circuit When connecting no persons may stay in the space between the tractor and the machine HYDRAULIC OIL SPECIFICATI...

Страница 23: ...the locked position for transport o The machine must be equipped with removable shields with marking of contours functional lighting and the board of the rear marking for slow vehicles according to ECE No 69 o The lighting must be activated during travelling on roads o The tractor must be equipped with a special light device of an orange colour which must be activated during travelling on roads o ...

Страница 24: ...t observe the valid regulations for transport on roads laws decrees after connecting the machine to the tractor for reason of a change of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions The operator is obliged to present the machine certificate of roadworthiness as needed according to the valid regulations ...

Страница 25: ... operate and transport the machine on roads when visibility is reduced Persons or objects or other road traffic participants could get caught The machine operator must be extra cautious when driving on roads and consider the width of the machine and safe distance from persons vehicles and objects or other road traffic participants ...

Страница 26: ...anual TRITON TRNH 300 P 26 38 7 MACHINE ADJUSTMENT 7 1 WORKING DEPTH ADJUSTMENT ADJUSTING DEPTH OF THE ROLLERS SETTING DISC SECTION DEPTH DEPTH SETTING WORK WITHOUT ROLLERS SETTING THE TRACTOR ARM HEIGHT ...

Страница 27: ...to achieve the required machine depth The stated working depths of the individual positions are for information only They might differ according to the individual soil conditions It is possible to add or remove a required number of space washers as needed The working depth of the machine must be set to avoid frequent release of the hydro pneumatic tine protection The protection should work only sp...

Страница 28: ...icker on the axle and check the setting during work Removing the small washer dark blue 13 mm increases the working depth by about 30 mm the large washer grey 25 mm increases the depth by about 55 mm Both piston rods of the axle must have the same number of clips Examples Working at a chisel depth of 25 cm 1 Set nine washers on both piston rods of the roller 2 Set the tractor arms at a position so...

Страница 29: ...orking depth is set by clips on the piston rods for the disc depth GREEN CIRCUIT Removing the small washer blue 13 mm increases the working depth by about 20 mm Removing the large washer grey 25 mm increases the working depth by about 40 mm To perform the settings fully eject the piston rods GREEN CIRCUIT To work draw the piston rods into the clip end stop and set the pressure on the pressure gaug...

Страница 30: ...ator as shown in the picture 1 minimum depth 3 maximum depth Correctly set discs provide perfect levelling and covering with fine soil along the entire width When the discs are recessed too low there are grooves behind the rear shares when the discs are recessed too deep there are tracks of collected soil behind the machine Check the correct disc setting during work the setting may differ accordin...

Страница 31: ...sion with the machine frame The setting does not usually need to be changed Left deflector The deflector consists of a coulter and it keeps soil within the working span of the machine Right deflector It moves soil into the groove behind the edge disc The deflector must always be in the inserted transport position when travelling on roads It is prohibited to work with the deflector in the transport...

Страница 32: ...nsport in order to reach the transport width below 3 metres For work you can choose one of two working positions according to the specific conditions The levelling discs must not be in the transport position during work there is a risk of collision with the released tine Transport position Working position ...

Страница 33: ...that During adjustment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machine during handling using lifting equipment use only the places marked with self adhesive labels with the chain sign Upon a failure or damage of the machine immediately turn off the tractor s engine and...

Страница 34: ... pressure when the hydraulic system is depressurized the pressure on the pressure gauge is zero Only professionally trained staff may inspect the accumulator pressure and special equipment is required PRESSURE VESSEL Never open or adjust welding drilling etc the pressure vessel pressure accumulator The pressure vessel is still under gas pressure even after it has been emptied Empty the pressure ve...

Страница 35: ...serve so that it is not damaged in any way during storage Park the machine on the axle and on the supporting leg secure the machine against spontaneous movement using scotch blocks When storing lower the machine into the lower position using hydraulics The machine must not rest on the discs and the chisel units There is a risk of damage to the working discs or chisel breakage Secure the machine ag...

Страница 36: ...dditives DISC SECTION PINS Once a week Always before the work with the machine Always after the end of the season and before storing the machine Grease class NGLI 2 with EP additives AXLE PINS Once a week Always before the work with the machine Always after the end of the season and before storing the machine Grease class NGLI 2 with EP additives Points of lubrication are marked When it is difficu...

Страница 37: ...ths for these machine parts main frame axle and machine tow bar For other parts of the machine the manufacturer provides a warranty of 12 months The warranty is provided from the date of sale of the new machine to the end user consumer 13 2 2 The warranty applies to hidden defects that will show in the warranty period with proper use of the machine and while fulfilling the conditions stated in the...

Страница 38: ... номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответствующие постановления правительства 176 2008 Сб инструкция 2006 42 ES Odpow...

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