Fairchild FAN9611 Скачать руководство пользователя страница 4

 

www.fairchildsemi.com 

© 2009 Fairchild Semiconductor Corporation 

AN-8026 / FEB301_FAN9611 / FAN9612  •  Rev. 0.0.4 

The following user guide supports the FAN9611 / FAN9612 400W evaluation board for 
interleaved boundary-conduction mode power factor corrected supply.  The user guide 
should be used in conjunction with the FAN9611/FAN9611 / FAN9612 datasheet as well 
as  the Fairchild application note 

AN-6086  —  Design Considerations for Interleaved 

Boundary-Conduction Mode PFC Using  FAN9611 / FAN9612

.

  The user guide and the 

evaluation board can also be used to evaluate FAN9611 controller which has the lower 
turn-on threshold. Please visit Fairchild’s website at 

www.fairchildsemi.com

  for 

information. 

 

1.

 

Overview of the Evaluation Board 

The FAN9611 / FAN9612 interleaved dual Boundary-Conduction-Mode (BCM) Power-
Factor-Correction (PFC) controller operates two parallel-connected boost power trains 
180º out of phase. Interleaving extends the maximum practical power level of the control 
technique from about 300W to greater than 800W. Unlike the continuous conduction 
mode (CCM) technique often used at higher power levels, BCM offers inherent zero-

current switching of the boost diodes (no reverse-recovery losses), which permits the use 
of less expensive diodes without sacrificing efficiency. Furthermore, the input and output 
filters can be smaller due to ripple current cancellation between the power trains and 
effectively doubling the switching frequency.  

The advanced line feedforward with peak detection circuit minimizes the output voltage 
variation during line transients. To guarantee stable operation with less switching loss at 
light load, the maximum switching frequency is clamped at 600kHz. Synchronization is 
maintained under all operating conditions.  

Built-in  protection functions include output over-voltage, over-current,  open-feedback, 
under-voltage lockout, brownout, and redundant latching over-voltage. The FAN9611 / 
FAN9612 is available in a lead-free 16-lead SOIC package.  

Fairchild offers and evaluation board to aide in design and test of applications using the 
FAN9611 / FAN9612. The FAN9611 / FAN9612 evaluation board is a single-layer board 
designed for 400W (400V/1A)  rated power. Thanks to the phase management, the 
efficiency is maintained above 95% at low-line and high-line, even down to 10% of the 
rated output power. The efficiencies for full-load condition are 96.3% and 98.0% at line 
voltages of 115V

AC 

and 230V

AC

, respectively. 

 

2.

 

General Specification 

Specification 

Min. 

Max. 

Units 

Input 

V

IN

 AC Voltage 

90 

264 

V

AC

 

V

IN

 AC Frequency 

47 

63 

Hz 

V

DD

 Supply 

13 

16 

V

DC

 

Output 

Output Voltage  

 

400 

Output Current  

 

Total Output Power 

Maximum Load Output Power 

 

400 

 

 

Содержание FAN9611

Страница 1: ...y ON Semiconductor Typical parameters which may be provided in ON Semiconductor data sheets and or specifications can and do vary in different applications and actual performance may vary over time Al...

Страница 2: ...26 FEB301_FAN9611 FAN9612 Rev 0 0 4 User Guide for AN 8026 FAN9611 FAN9612 400W 1 Layer Evaluation Board FEB 301 Featured Fairchild Product FAN9611 FAN9612 Direct questions or comments about this Eval...

Страница 3: ...cation 3 3 Test Procedures 4 4 Schematic 6 5 Specification Approval 7 6 Boost Inductor Specification 9 6 1 Electrical Specification 10 7 Bill of Materials 12 8 Test Results 16 8 1 Startup 16 8 2 Norma...

Страница 4: ...nsive diodes without sacrificing efficiency Furthermore the input and output filters can be smaller due to ripple current cancellation between the power trains and effectively doubling the switching f...

Страница 5: ...higher than 13V 3 Connect the AC voltage 90 264VAC to start the FAN9611 FAN9612 Since FAN9611 FAN9612 has brownout protection and line OVP any input voltages out of operation range trigger protections...

Страница 6: ...www fairchildsemi com 2009 Fairchild Semiconductor Corporation 5 AN 8026 FEB301_FAN9611 FAN9612 Rev 0 0 4 Figure 1 Photograph of Tested Board...

Страница 7: ...www fairchildsemi com 2009 Fairchild Semiconductor Corporation 6 AN 8026 FEB301_FAN9611 FAN9612 Rev 0 0 4 4 Schematic Figure 2 FAN9611 FAN9612 400W Evaluation Board Schematic...

Страница 8: ...5 maximum Turn and Wire L1 L2 0 9 x 30 5TSx2 Materials List Component Material Manufacturer UL File 1 CORE T22x14x08 TOMITA 2 WIRE THFN 216 Ta Ya Electric Wire Co Ltd E197768 UEWN U PACIFIC Wire Cable...

Страница 9: ...Version A Page 1 4 Notes 1 Pin 1 6 7 8 10 11 12 removed 2 Add insulation tape 3 turns to fix core and bobbin 3 The red symbol indicates first pin Unit m m Drawn Check Title TEL 02 2945 0588 Ci wun Ch...

Страница 10: ...009 Version A Page 3 4 6 Boost Inductor Specification Figure 3 Boost Inductor in the FAN9611 FAN9612 Evaluation Board Note 1 Pins 2 4 5 add tube Unit m m Drawn Check Title TEL 02 2945 0588 Ci wun Chen...

Страница 11: ...inute between pri to sec AC 500V 60Hz 0 5mA hi pot for one minute between pri to core Insulation Test The insulation resistance is between pri to sec and windings to core measured by DC 500V Must be o...

Страница 12: ...o Ltd E174837 UEW B 130 C Chuen Yih wire co Ltd E154709 S 4 Varnish BC 346A 180 C John C Dolph Co Ltd E51047 M 468 2FC 130 C Ripley Resin Engineering Co Inc E81777 N 5 Tape 0 025tmm Polyester 3M 1350...

Страница 13: ...1 R11 Resistor 0805 100K 5 1 R38 Resistor 0805 120K 1 1 R10 Resistor 0805 150K 1 1 R9 Resistor 1206 0 5 1 JP5 Resistor 1206 4 7 5 2 R30 R31 Resistor 1206 10K 5 2 R4 R8 Resistor 1206 47K 5 2 R1 R2 Resi...

Страница 14: ...child Semiconductor D1 Ultra Fast Diode 1A 1000V DO 41 1 UF 4007 Fairchild Semiconductor D9 SMD Diode LL4148 4 D7 D8 D10 D13 Bridge 10A 600V 1 KBJ1006 CP BD1 SMD Schottky Rectifiers 0 5A 30V SOD 123 1...

Страница 15: ...www fairchildsemi com 2009 Fairchild Semiconductor Corporation 14 AN 8026 FEB301_FAN9611 FAN9612 Rev 0 0 4 Figure 4 PCB Layout Top Overlay Figure 5 PCB Layout Bottom Layer...

Страница 16: ...www fairchildsemi com 2009 Fairchild Semiconductor Corporation 15 AN 8026 FEB301_FAN9611 FAN9612 Rev 0 0 4 Figure 6 PCB Layout Bottom Overlay...

Страница 17: ...15VAC 60Hz Full Load Note 2 Only 29V overshoot is observed 7 44 of nominal output voltage for no load startup and only 18V 4 62 of normal output voltage overshoot is observed for full load startup Fig...

Страница 18: ...the sum of two inductor currents at 115VAC line voltage and full load conditions The sum of the inductor currents has relatively small ripple due to the ripple cancellation of interleaving operation F...

Страница 19: ...the line feed forward function When the line voltage changes from 230VAC to 115VAC 14 5V 3 72 of nominal output voltage voltage undershoot is observed When the line voltage changes from 115VAC to 230V...

Страница 20: ...and shutdown when slowly increasing and decreasing the line voltage Figure 19 Brownin Figure 20 Brownout Note 8 Figure 19 and Figure 20 show the startup and shutdown operation at slowly increasing an...

Страница 21: ...signal is disabled to minimize the line current glitch Figure 23 Phase Adding Figure 24 Zoom In Note 10 Figure 23 and Figure 24 show the phase adding waveforms The duty cycle of Channel 1 gate drive s...

Страница 22: ...ing reduces the switching loss by effectively decreasing the switching frequency at light load a greater efficiency improvement is achieved at high line where switching losses are greater Relatively l...

Страница 23: ...115VAC 60Hz and 230VAC 50Hz output full load Figure 29 115VAC 60Hz Output Full Load Figure 30 230VAC 50Hz Output Full Load Note 13 To compare the measured harmonic current with EN61000 class D and C r...

Страница 24: ..._FAN9611 FAN9612 Rev 0 0 4 Figure 31 Measured Power Factor Table 2 Total Harmonic Distortion at Input Voltage of 115VAC and 230VAC 50 75 100 115VAC 60Hz 12 88 9 91 7 99 230VAC 50Hz 13 06 11 47 9 33 0...

Страница 25: ...accordance with instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user 2 A critical component is any component of a life support device or...

Страница 26: ...the rights of others ON Semiconductor products are not designed intended or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices wit...

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