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forward and backward. If you can’t drive it, let it run for a moment, and then re-start it. Look for main
bearing oil leaks (behind the harmonic balancer) or oil pan leaks. Leaks aren’t common unless the car
has high mileage.
Although you will not be using the Corvette transmission or torque tube, if they show signs of being
hit, the impact may have translated to the crankshaft. Once again (if possible) start the engine and
check to see if the harmonic balancer or any of the pulleys wobble or if the engine shakes violently.
If the block has been painted, it is a good indication that the engine was re-manufactured or has had
some work done to it since the Aluminum Corvette block was never painted at the factory.
The front spindles and rear spindles should be clean, dry, and have decent rotors and calipers without
much dirt accumulation.
Check the aluminum upper and lower control arms to be sure they are not bent or have large stress
cracks.
Make sure the rear tie rods are not bent. However, if they are damaged they are easily replaced.
Take a look into the throttle body of a low mileage car. There will be some black carbon immediately
behind the plate when it is opened. A throttle body with 50,000 miles of use will have a film thickness
equal to that of a piece of paper.
Porsche Parts
Check the G50 transmission tail shaft for smooth, unrestricted movement back and forth as well as the
ability to pivot clockwise and counter clockwise. Also, if you can obtain the correct pressure plate,
slave cylinder, throw-out bearing, and clutch fork with the transmission this is a plus.
You will also need to obtain the Porsche starter, which should be bolted to the G50.
Disassembly of a Corvette Donor for Parts
General Motors designs all of their cars for rapid and accurate assembly. These cars come apart
quickly and easily if you remember to look at it from the assembly point of view. The engine, torque
tube, and transmission are actually bolted to the front and rear cross members, raised into place from
below then fastened at 8 points (4 locations front and rear). Think of this job as a reverse assembly
line and it will go faster. The Factory Service manual has quite good step-by-step disassembly
instructions for each assembly. We have tried to be helpful here but the Service manual or any other
quality manual will make it that much easier. Many manuals licensed by GM use excellent GM
drawings, schematics and diagrams. For example, in the Corvette Service Manual every assembly
with an electrical connection has a specific section named “Connector End Views.” The Connector
End Views section has scaled diagrams of what each connector looks like, what each lead in the
connector is for, and the color of the wire for each lead.
When in doubt, don’t throw it out. That one little OEM bolt could save you a trip to the auto parts
store.
Doors
In order to remove the windows and mirrors, you may have to move the window up and down
to access certain bolts. Therefore, you will need to leave the battery connected for the
following steps.
Содержание GTM Supercar
Страница 1: ...R E VI SI O N 2 D A PR I L 20 1 4...
Страница 2: ...2014 Factory Five Racing Inc 9 Tow Rd Wareham MA 02571 Phone 508 291 3443 Fax 508 291 3883...
Страница 19: ...10 www factoryfive com 508 291 3443 Donor Parts and Parts needed Chapter 2...
Страница 35: ...26 www factoryfive com 508 291 3443 Remove the lower reservoir bolt using a 10mm socket...
Страница 69: ...60 www factoryfive com 508 291 3443 Disconnect the AIR Plug Disconnect the Throttle Position Sensor...
Страница 111: ...102 www factoryfive com 508 291 3443 Remove the dash Passenger Air Bag 10 mm socket Disconnect the electrical connection...
Страница 130: ...121 www factoryfive com 508 291 3443 Unbolt the 2 retaining nuts on the firewall 10 mm Remove the HVAC Unit...
Страница 144: ...135 www factoryfive com 508 291 3443 Cap off the Vapor port on the throttle body with the supplied cap FFR 25712...
Страница 192: ...183 www factoryfive com 508 291 3443 Strip the tape and sheathing off of the length of the harness...
Страница 210: ...201 www factoryfive com 508 291 3443 1999 and up Bracket Trim all of the bosses flush to the main section of the bracket...
Страница 211: ...202 www factoryfive com 508 291 3443 Disassembly of the kit Chapter 3...
Страница 217: ...208 www factoryfive com 508 291 3443 Chassis Assembly Chapter 4...
Страница 237: ...228 www factoryfive com 508 291 3443 The 2 25 flanged bolt and nut is used for the inboard rear mount wrench...
Страница 244: ...235 www factoryfive com 508 291 3443...
Страница 258: ...249 www factoryfive com 508 291 3443 Press the actuator arm onto the drive ball...
Страница 283: ...274 www factoryfive com 508 291 3443 Use a center punch or marker to mark the 3 holes in the drill template...
Страница 288: ...279 www factoryfive com 508 291 3443 Push the snap ring onto the throwout bearing locking it onto the pressure plate...
Страница 375: ...366 www factoryfive com 508 291 3443 Crank Position Sensor Plug the crank position sensor into the side of the block...
Страница 400: ...391 www factoryfive com 508 291 3443 Ground the plug to the chassis...
Страница 443: ...434 www factoryfive com 508 291 3443...
Страница 463: ...454 www factoryfive com 508 291 3443 Unpack the hatch hinge brackets and hardware FFR 25236...
Страница 483: ...474 www factoryfive com 508 291 3443 Use the Diffuser side holes as a guide and drill the side body holes for rivets...
Страница 507: ...498 www factoryfive com 508 291 3443...
Страница 520: ...511 www factoryfive com 508 291 3443 The mesh for the side scoops need to be formed to fit the body...
Страница 601: ...592 www factoryfive com 508 291 3443 Trim the excess vinyl around the window gasket...
Страница 607: ...598 www factoryfive com 508 291 3443...
Страница 637: ...628 www factoryfive com 508 291 3443 Reassemble the fog lights...
Страница 646: ...637 www factoryfive com 508 291 3443 Make sure the hoses are seated and tighten the hose clamps...
Страница 652: ...643 www factoryfive com 508 291 3443 Bolt the tank into position using the two 20 button head screws and nuts provided...
Страница 666: ...657 www factoryfive com 508 291 3443 Drill the holes with a drill bit...
Страница 674: ...665 www factoryfive com 508 291 3443 Rear Front Upper...
Страница 698: ...689 www factoryfive com 508 291 3443...
Страница 718: ...709 www factoryfive com 508 291 3443 Cut a section of bulb seal and apply to the top and outside edges of the aluminum...
Страница 763: ...754 www factoryfive com 508 291 3443 Heat A C Hose kit Routing Diagram...
Страница 764: ...755 www factoryfive com 508 291 3443 Heat A C Servicing Procedure...