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Cutting the fork

With a marker, make a line on the steerer tube just above the 
top of the stem. (if using an aftermarket stem we recommend 
using a 5mm spacer above the stem) and remove the fork.

Install fork in fork cutting guide and carefully line 

4mm 

below 

your previous mark with the cutting slot of the guide.

Cut fork steerer tube (there are many blades specifically for 
cutting carbon tubes. If none are available, a 32t Bi Metal 
blade will work).

Note:

 Carefully consider all possibilities before cutting your 

fork. Do not cut if you can foresee any reason to raise your 
stem position in the future. When you are 100% sure, carefully 
proceed as any error in cutting too short will require replacing 
the fork. The fork must be removed from the bicycle before 
cutting.

Install barstem

Assembly Manual

06

3-7

4-1

4-2

4-3

Carefully remove any bulges 
or rough edges from the top of 
the steerer tube with a flat file 
and sandpaper.

Fully insert the compression 
plug into the steerer fork tube 
and tighten to 

8 Nm.

Note: 

Repeat steps 3-1 

to 3-7 of installing the 
headset

Содержание O2

Страница 1: ...Assembly Manual FACTORBIKES COM...

Страница 2: ...ed under a limited one 1 year warranty The duration of this limited warranty shall be one 1 year commencing from the date the customer takes possession of the bicycle Factor components considered subj...

Страница 3: ...anties of merchantability reasonable care and fitness for a particular purpose are hereby disclaimed Miscellaneous In the event that Factor prevails in any court action you agree to reimburse Factor f...

Страница 4: ...your saddle 1 3 round 7x7 mm rails oval 7x9 mm rails Adjust the set back and saddle angle to the desired position Tighten the M6 saddle clamp bolt to 15 Nm Similar to a Formula 1 car your Factor O2 r...

Страница 5: ...t into the frame to the desired height 1 9 1 7 Before assembly the wedge must be adjusted so that both bolts are flush with the outer surface of the wedge red line of the picture Keep in mind that the...

Страница 6: ...ol IR 1 to help you easily route your cables If you do not have access to this kit you can use a derailleur inner wire and a 5mm metal cable ferrule to route your wires Route the rear derailleur Di2 c...

Страница 7: ...onnect to the Di2 Junction B 2 4 Route the Di2 cable from the Junction A to the Junction B through the down tube as pictured to the bottom bracket shell exit window Assembly Manual 04 2 3 Carefully in...

Страница 8: ...r headset cup Install fork Lightly grease and install compression ring Lightly grease lower headset bearing and slide onto the fork steerer tube Assembly Manual 05 3 1 3 4 Install headset cone spacer...

Страница 9: ...l blade will work Note Carefully consider all possibilities before cutting your fork Do not cut if you can foresee any reason to raise your stem position in the future When you are 100 sure carefully...

Страница 10: ...ack Inc barstem during reassembly check that the top of the headset compression plug is no more than 3mm below the top of the stem If using an aftermarket stem we recommend using a 5mm spacer above th...

Страница 11: ...he cables to both the front shifter and the JC 200 need to be pulled through at the same time Assembly Manual 08 5 1 5 2 5 3 Barstem Di2 routing Shimano JC 130 to the frame Shimano JC 200 or EW WU111...

Страница 12: ...oves of the both bottom bracket cups Install the cups into the frame with BRT 002 bearing press from Enduro Bearings 7 1 Bottom Bracket Route rear brake inner wire through top tube as pictured Cut the...

Страница 13: ...mm cranks install the included Wheels MFG BBright reducers adapters Assembly Manual 10 7 4 8 2 Release the bolt and remove the cover Install the computer mount and tighten the 2 bolts to 2 Nm 8 1 Com...

Страница 14: ...Install cages and tighten M5 bolts with T20 Torx to 2 Nm Assembly Manual 11 9 1 Bottle cage In case of dropout replacement apply Loctite 243 on bolts threads and tighten to 1 Nm 10 1 Rear dropout...

Страница 15: ...FACTORBIKES COM...

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