Fab Fours X595X Скачать руководство пользователя страница 5 | Manualshive

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Before you begin the installation process of your new Fab Fours product, we suggest
laying out all materials and parts on a pad or protective surface.

Failure to fully account for all components before beginning installation may leave vehicle
immobile until part is acquired. Refer to the next pages as an inventory check.

Getting started

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Содержание X595X

Страница 1: ...Installation manual matrix Front Bumper Product number X595X Application 2023 FORD SUPER DUTY...

Страница 2: ...jury Always use extreme caution when drilling a vehicle Always disconnect power before welding Thoroughly inspect the area to be drilled on both sides of material when possible prior to drilling and r...

Страница 3: ...Table of contents SAFETY DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT 2 3 4 5 6 8 25...

Страница 4: ...n of cutting edge technology for metal cutting and forming and an American workforce that puts its heart and pride into every product From design and manufacturing to quality and delivery Fab Fours mi...

Страница 5: ...oduct we suggest laying out all materials and parts on a pad or protective surface Failure to fully account for all components before beginning installation may leave vehicle immobile until part is ac...

Страница 6: ...e everything We suggest labeling and bagging all the OEM bolts when removing from the vehicle Failure to keep track of parts could lead to an inability to properly reinstall components Organization We...

Страница 7: ...GRADE 8 2 50409 HW 1 2 13 X 2 0 HEX HEAD CAP SCREW YELLOW ZINC GRADE 8 8 50409 HW 1 2 SAE LOCK WASHER YELLOW ZINC GRADE 8 16 50409 HW 1 2 SAE FLAT WASHER YELLOW ZINC GRADE 8 16 50409 HW 1 2 13 HEX NUT...

Страница 8: ...e plastic tow hook covers by pulling on them to release the clips Figure 1 2 Disconnect the bumper electrical harness connected to the inside of the driver side frame rail Figure 2 Figure 1 Figure 2 I...

Страница 9: ...9 3 If applicable remove the adaptive cruise control ACC sensor from its mounting bracket Figure 3 4 If applicable disconnect the electrical connector from the ACC sensor Figure 4 Figure 3 Figure 4...

Страница 10: ...rx socket remove the three 3 studs that attach the ACC bracket to the vehicle Figure 5 6 Using an 18mm socket wrench remove the eight 8 bolts that attach the bumper to the tow hook brackets Figure 6 F...

Страница 11: ...bolts per side that attach the bumper reinforcement brackets to the frame Figure 7 8 Using a body panel pry tool remove the two 2 push pins attaching the shroud to the grille The bumper can now be rem...

Страница 12: ...the eight 8 bolts attaching the tow hooks to the frame and remove the tow hooks Figure 9 10 Using an 18mm socket wrench remove the eight 8 nuts attaching the underrun guards to the bottom of each fra...

Страница 13: ...11 Using an 8mm socket wrench remove the four 4 screws in each fog light bracket to remove them from the bumper Figure 11 12 Using a panel pry tool remove the push pin clip Figure 12 Figure 11 Figure...

Страница 14: ...Then use a knife to cut the ACC filler panel along the marked line and use a 1 4 dill bit to drill the two 2 holes previously marked Figure 13 14 14 Hold the cut ACC filler panel inside the bumper an...

Страница 15: ...ill bit drill out the previously marked spot on the ACC filler panel Figure 16 16 Using a tape measure and marker measure in from the corner of the ACC mounting bracket 1 4 and make a chamfer mark Fig...

Страница 16: ...hand file remove the material previously marked on the ACC bracket Figure 20 18 Dislodge the three 3 ACC bracket studs from the bracket towards the end with the lock nut so that the ball is visible F...

Страница 17: ...ounting bracket in the bumper using an E6 torx socket wrench Tighten the top stud until the sensor face is parallel to the bumper face Figure 23A Note The ACC sensor can be adjusted for calibration af...

Страница 18: ...insert it inside the bumper Using the two 2 provided 10 24 socket head cap screws with an 1 8 Allen wrench install the ACC cover plate Figure 23B 22 Using a pry tool reset the sockets in the ACC mount...

Страница 19: ...ling lighting in the bumper do so now Use the two 2 provided L brackets part 21871 and four 4 1 4 hex cap screws flat washers lock washers and nuts to mount the 30 lightbar Figure 25 27 Figure 25 Figu...

Страница 20: ...ition and orientation as they were removed from the OEM bumper Use the provided epoxy to secure the sensor housing to the bumper shell Zip tie the harness to the bottom of the tabs welded to the insid...

Страница 21: ...ench and combination wrench install the provided bumper mounting brackets Part DS 23039 PS 23040 onto their respective frame rail end with the provided 1 2 hex head cap screws flat washers lock washer...

Страница 22: ...mper mounting brackets hang the bumper shell Part 23038 in place in preparation for bolting Figure 35 29 Install the four 4 provided bolt strips Part 20296 inside the bumper mounts through the mountin...

Страница 23: ...ly installed bolt strips one per bolt strip to hold them in place for bumper installation Figure 37 31 Using a 3 4 socket wrench install the four 4 provided washer plates Part 23046 1 2 flat washers l...

Страница 24: ...INSTALLATION COMPLETE 32 Reconnect the bumper wiring harness Figure 39 Figure 39...

Страница 25: ...25 Fab Fours Inc 2213 Industrial Park Road Lancaster SC 29720 Phone 866 385 1905 Fax 970 385 1914 Email support fabfours com fabfours com Contact information...

Страница 26: ...If you re looking for more of the same Then you ve come to the wrong place Greg Higgs...

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