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550

ENGLISH

Guide for the installer

Page

motor unit output shaft at the centre.

4.4. ASSEMBLY SEQUENCE

Begin installation with the garage door closed and the operator 

released (see section 8).

Determine the position of the operator shaft as follows:

single section outward swinging garage door (fig. 8)

When the door is closed, the axis of rotation of the drive shaft 

must be about 10 cm lower than the axis of rotation of the door. 

The telescopic arms must be attached as close as possible to 

the point where the door arm is fixed.

double section garage door (fig. 9)

When the door is closed, the axis of rotation of the drive shaft 

must be about 10 cm below the axis of rotation of the door 

hinge. (

a

).

 The telescopic arms must be attached as close as possible to 

the point where the hinges are fixed to the door. (

b

).

garage door with horizontal guides (fig. 10)

The axis of rotation of the drive shaft must be halfway between 

the two bearings.

The telescopic arms must be attached as close as possible to 

the point where the upper and vertical guides meet.

Fix the back plate to the reinforcement ribbing of the door pa-

nel using suitable screws for the door’s structure. It is advisable 

to use nuts and bolts.

  Position  the  back  plate  in  such  a  way  that  the  end  with 

the reference marking “E” is facing upwards. This reference 

marking indicates the point at which the control unit is to be 

positioned.

  The back plate has a series of Ø 8mm holes which, when it is 

fixed, allow the operator to be installed at various heights.

  Check that the fixing position of the back plate allows the 

operator to be installed in accordance with the previously 

determined shaft position.

  In double operator installations, both shafts must be aligned 

at the same height.

Fix  the  operator  to  the  back  plate  using  the  nuts  and  bolts 

provided, as shown in fig. 11.

Weld the upper telescopic arm fixing brackets in the position 

described in the instructions for the specific type of garage 

door.

  In the case of curved arm installation, the brackets can be 

welded directly to the existing door arms. 

Fix the outer profiles of the telescopic arms to the brackets using 

the pins and the nuts and bolts provided, as shown in fig. 11.

Fit the transmission shafts firmly onto the drive shaft and cut 

them to size as shown in figs. 6 and 7.

  If limit switches are used (

not for Slave

), first fit the cams as 

shown in fig. 11.

Mount  the  brackets  on  the  transmission  shafts  and  fasten 

them to the door panel using screws, taking care to maintain 

perfect alignment.

Tighten the grub screws on the transmission shaft bushings.

Open the garage door and adjust the length of the telescopic 

arms as follows:

straight arms (fig. 12)

Cut the outer profile at the position of the transmission shaft. 

(

a

). Push the inner profile of the telescopic arm into the outer 

profile and cut off at the position of the rotation pin. (

b

).

curved arms (fig. 13)

Place the telescopic arm in position as shown in figure 13. Cut 

the  outer  profile  of  the  telescopic  arm  at  point 

a

.  Cut  the 

inner profile at point 

b

.

  Leave a gap of about 1 cm at the ends of both profiles.

Fit the inner profile of the telescopic arm to the transmission 

shaft and weld securely.

4.5. ADJUSTING THE COUNTERWEIGHTS

On completing mechanical installation, check whether the door 

has become unbalanced by the weight of the operator and ac-

cessories. If necessary, change the counterweights.

For optimum balancing, the door should remain in equilibrium in an 

intermediate position (45°) with the operator released.

Also check that the door opens and closes smoothly without jerky 

1.

a–

b–

c–

2.

3.

4.

5.

6.

7.

8.

9.

a–

a–

10.

or irregular movements.

5. MOUNTING GEARED MOTOR UNIT

Depending on requirements, the geared motor unit can be moun-

ted in two different ways:

With the drive shaft at the top (fig. 14) 

The card support is fixed to the geared motor by means of 4 

bolts which engage with nuts inserted in the guides.

  Fastening the gearmotor in this way enables you to next install 

the encoder.

With the drive shaft at the bottom (fig. 15). 

The card support is fixed to the electric motor cap by means of 

4 screws.

  Fastening the gearmotor in this way does not enable you to 

next install the encoder.

The cover is designed for both applications (note that in the two 

cases the release device is located in different positions).

6. START-UP

6.1. CONNECTING ELECTRONIC CARD

  Before carrying out any operation on the control unit (connec-

tions, programming, maintenance), be sure to switch off the 

power supply. 

Follow points 10, 11, 12, 13 and 14 of the GENERAL SAFETY OBLI-

GATIONS.

As shown in fig.3, prepare the conduits and make the electrical con-

nections between the control unit and the chosen accessories.

Always route the power cables separately from the control and 

safety cables (pushbuttons, receivers, photocells, etc.). Use sepa-

rate sheaths to avoid electrical disturbance.

Follow the instructions provided with the control unit and program 

it according to your requirements.

6.2. CHECKING DIRECTION OF ROTATION

Turn off the power supply to the system.

Move the door manually to its half open position.

Lock the operator (see section 9)

Turn the power supply back on.

Send an open signal (START) and check that this causes the 

door to open.

If the door closes, invert the electric motor phase wires on the card 

terminal block (brown and black wires).

In the double operator installation, connect the same colour wires 

to  the  COM,  OP  and  CL  terminals  on  the  control  card  and  the 

courtesy light card. If you have to invert the wires, invert them on 

both motors.

6.3. ADJUSTMENT OF LIMIT SWITCHES (not for Slave)

Open the door as far as required, then turn the cam until it just 

trips microswitch FCA (fig. 11).

Close the door, then turn the cam until it just trips microswitch 

FCC (fig. 11).

  If you are using a control unit with deceleration, advance 

the activation of the microswitches.

Tighten the screws on the cams.

6.4. MOUNTING COVER

Fasten the cover in place by tightening the four screws at the 

sides.

Push the 2 plastic caps onto the side slots on the cover not used 

by the operator shaft.

Push the plastic cap onto the unused front slot on the cover for 

gaining access to the release system.

7. TESTING THE AUTOMATION SYSTEM

Thoroughly test operation of the automation system and all acces-

sories connected to it.

Give the customer the page entitled ”User’s Guide” and demon-

strate how the automation system is used. 

8. MANUAL OPERATION

The operator is equipped with an emergency release device that 

can be operated from inside the garage. On request, a lock can 

be fitted to the door panel to allow the release device to be ope-

rated from outside.

1.

2.

3.

4.

5.

Содержание 550

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