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Troubleshooting

Troubleshooting

Important:

It is essential that all operator safety mechanisms be connected and in proper operating

condition prior to use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused
by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major
items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have
this work done by your

Engine Service Dealer

.

Note:

When disconnecting electrical connectors Do Not pull on the wires to separate the connectors.

Problem

Possible Cause

Corrective Action

1. Brake switch not operating properly.

1. Check the brake switch and replace as

necessary.

2. Battery does not have a full charge.

2. Charge the battery. See

Check Battery

Charge

and

Recommended Jump

Starting Procedure

sections in

Maintenance.

3. Electrical connections are corroded, loose

or faulty.

3. Check the electrical connections for

good contact. Clean connector terminals
thoroughly with electrical contact cleaner,
apply dielectric grease and reconnect.

4. Fuse is blown.

4. Replace the blown fuse.

Starter does not crank.

5. Relay or switch is defective.

5. Contact an Authorized Service Dealer.

1. Fuel tank is empty.

1. Fill the fuel tank.

2. Fuel shutoff valve is closed.

2. Open the fuel shutoff valve.

3. The throttle and choke are not in the

correct position.

3. Be sure the throttle control is midway

between the “SLOW” and “FAST”
positions, and the choke is in the “ON”
position for a cold engine or the “OFF”
position for a warm engine.

4. Ambient temperature is too low.

4. Place machine into a warmer environment

until hydro and engine oil warms.

5. Dirt, water, or stale fuel is in the fuel

system.

5. Contact an Authorized Service Dealer.

6. Air cleaner is dirty.

6. Clean or replace the air cleaner element.

7. Electrical connections are corroded, loose

or faulty.

7. Check the electrical connections for

good contact. Clean connector terminals
thoroughly with electrical contact cleaner,
apply dielectric grease and reconnect.

8. Relay or switch is defective.

8. Contact an Authorized Service Dealer.

9. Faulty spark plug.

9. Clean, adjust or replace spark plug.

Engine will not start, starts hard, or fails to
keep running

10. Spark plug wire is not connected.

10. Check the spark plug wire connection.

1. Engine load is excessive.

1. Reduce the ground speed or aeration

depth.

2. Air cleaner is dirty.

2. Clean or replace the air cleaner element.

3. Oil level in the crankcase is low.

3. Add oil to the crankcase.

4. Cooling fins and air passages for the

engine are plugged.

4. Remove the obstructions from the

cooling fins and air passages.

Engine loses power.

5. Dirt, water, or stale fuel is in the fuel

system.

5. Contact an Authorized Service Dealer.

39

 

Содержание ARX440CKC24000

Страница 1: ...STAND ON AERATOR 24 INCH MODEL For Serial Nos 402 082 300 Higher Part No 4503 596 Rev B...

Страница 2: ...the engine is constructed equipped and maintained for the prevention of fire To acquire a spark arrester for your machine see your Engine Service Dealer For all models that do not have Exmark engines...

Страница 3: ...ing materials and Operator s manuals If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipm...

Страница 4: ...Condition Of Sprockets 31 Lubricating the Chains 31 Lubricating the Grease Fittings 31 Check Spark Plug 32 Change Auxiliary Hydraulic Reservoir Fluid and Filter 32 Change Hydraulic Transmission Filter...

Страница 5: ...ible for training the users Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator Only adults and mature teenagers should opera...

Страница 6: ...s during fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place ga...

Страница 7: ...g brake Before refueling WARNING Hands feet hair clothing or accessories can become entangled in rotating parts Contact with the rotating parts can cause traumatic amputation or severe lacerations Do...

Страница 8: ...stability of the machine and cause a loss of control Follow directions for counter weights If you lose control of the machine step off and away from the direction of travel of the machine Maintenance...

Страница 9: ...original equipment parts and accessories may alter the warranty traction and safety of the machine Failure to use original Exmark parts could cause serious injury or death Making unauthorized changes...

Страница 10: ...ety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles Familiarize yourself with the following safety sig...

Страница 11: ...and hold 1 second to turn off tine ground engagement foot switch lock decal135 3183 135 3183 1 Bypass lever position for pushing the machine 3 Bypass lever position for operating the machine 2 Read t...

Страница 12: ...ut off the engine engage the parking break and remove the ignition key before leaving the machine 3 Neutral 8 Warning keep bystanders a safe distance away from the machine 13 Tipping hazard Do Not ope...

Страница 13: ...ours 7 Check tire pressure 23 psi 2x every 50 hours 3 See engine owner s manual for service 8 Check hydraulic oil level 2x Only use recommended hydro oil every 50 hours 4 Check auxiliary pump drive be...

Страница 14: ...heel Alternator Charging Capacity Kohler 10 amps Battery Type BCI Group U1 Battery Voltage 12 Volt Polarity Negative Ground Fuse 20 amp main fuse Safety Interlock System Engine will not start unless t...

Страница 15: ...90 2 cm Overall Length 68 6 inches 173 2 cm Overall Height 51 0 inches 129 5 cm Tread Width Outside to Outside of Tires Widthwise 35 5 inches 90 2 cm Curb Weight 856 lb 388 kg Torque Requirements Bolt...

Страница 16: ...the same side forward or reverse respectively Wheel speed is proportional to the amount the lever is moved Important The tines are rotating when the motion control levers are moved out of the neutral...

Страница 17: ...r rearward to engage the brake Push the lever forward to disengage the brake When parking on a steep slope the wheels must be chocked or blocked in addition to the brake being engaged The unit must be...

Страница 18: ...modate for the weight of the operator refer to the Operator Weight Adjustment Control section for more information Note Refer to the Hour Meter Tine Engagement User s Guide for detailed information ex...

Страница 19: ...e 10 1 Lever position for operating the machine 3 Lever position to push the machine 2 Washer outside of slot 4 Washer inside slot To release the drive wheels move the lever to the larger opening of t...

Страница 20: ...e to the engine or emission system Make sure you understand the controls their locations their functions and their safety requirements Refer to the Maintenance section and perform all the necessary in...

Страница 21: ...machine raises and the ground tires are no longer touching rotate the operator weight adjustment control counterclockwise to lower the machine until the tires touch the ground If the tines are not to...

Страница 22: ...1 Make sure the motion control levers are in the neutral position 2 Release the parking brake 3 To move forward in a straight line move both levers forward with equal pressure g016672 Figure 12 To tur...

Страница 23: ...onsole see Figure 14 g231460 Figure 14 1 Two nuts 2 Front reference speed control bar 3 Move the bar forward to obtain the fastest speed Move the bar backward to obtain the slowest speed 4 On both sid...

Страница 24: ...ng backward Avoid sudden deceleration while backing machine down a ramp to avoid tipping backward Loading a Machine Use extreme caution when loading machines on trailers or trucks One full width ramp...

Страница 25: ...n Check the wheel hub bolt torque specification Check transmission mount bolt torque After the first 100 hours Change the auxiliary hydraulic reservoir filter and fluid Change the hydraulic transmissi...

Страница 26: ...fill to the FULL mark on the dipstick Exmark 4 Cycle Premium Engine Oil is recommended refer to the Engine Owner s manual for an appropriate API rating and viscosity Do Not overfill Important Do Not o...

Страница 27: ...conditions exist 2 Make sure the booster is a good and fully charged lead acid battery at 12 6 volts or greater Use properly sized jumper cables 4 to 6 AWG with short lengths to reduce voltage drop b...

Страница 28: ...r of connection the engine block black connection is the first to disconnect Check Tines Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage...

Страница 29: ...ese tests Do Not operate Contact an Authorized Service Dealer Check the Normal Engine Starting Circuit System Parking Brake Outcome Engaged Starter should crank State of System Check Engine Starting C...

Страница 30: ...n the engine deck Before the new filter is installed apply a thin coating of Exmark 4 Cycle Premium Engine Oil on the surface of the rubber seal Turn filter clockwise until rubber seal contacts the fi...

Страница 31: ...o not lubricate the chains with penetrating oil or solvents Use an oil or chain lubricant 1 Shut off the engine wait for all moving parts to stop and remove the key Engage the parking brake 2 Lift the...

Страница 32: ...to 37 ft lb 50 N m 6 Add AW 32 hydro oil until the level reaches the cold fill line located on the reservoir tank Start engine and raise and lower the tines Lower the tines to the ground and refill t...

Страница 33: ...l control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as required after stopping the engine B It may be necessary to repeat step A until all the air is complete...

Страница 34: ...engine wait for all moving parts to stop and remove key Engage parking brake 2 Wait for muffler to cool 3 If any breaks in the screen or welds are observed replace arrester 4 If plugging of the screen...

Страница 35: ...e parking brake 2 Lift the rear of the machine and support using jack stands or equivalent support 3 Check the chains on each side of the idler sprocket on both sides of the machine for proper tension...

Страница 36: ...e 19 1 Hex adjustment linkage jam nut 4 Allow the control levers to return to neutral Turn the LH hex adjustment link until the motion control levers are approximately even with each other 5 Repeat st...

Страница 37: ...erious injury or death and damage to the machine and property Make sure springs are properly adjusted and or replaced as specified in the Operator s manual Check the gap between the spring bracket and...

Страница 38: ...s From Machine Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Clean off any oil debris or grass build up on the machine...

Страница 39: ...1 Fill the fuel tank 2 Fuel shutoff valve is closed 2 Open the fuel shutoff valve 3 The throttle and choke are not in the correct position 3 Be sure the throttle control is midway between the SLOW and...

Страница 40: ...the engine mounting bolts 4 Loose engine pulley or idler pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact an Authorized Service Dealer 6 Belt is damaged 6 Install new belt...

Страница 41: ...RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK SP02 RED RED SP03 RED GREEN SP04 ORANGE ORANGE BLUE RED BLUE RED SP05 BLUE BLUE BLACK BLUE BLACK RED WHITE BLACK WHITE BROWN WHITE...

Страница 42: ...Schematics Hydraulic Schematic g243786 42...

Страница 43: ...43...

Страница 44: ...TOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SNOW BLADE SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COL...

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