Exmark 000 & Higher Serial Nos. Скачать руководство пользователя страница 30

Maintenance

2. Tilt seat forward.
3. Lubricate each end of both steering linkage rods

with a spray lubricant or light oil

Check Spark Plugs

Service Interval: Every 160 hours

Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner’s
Manual.

Change Fuel Filter

Service Interval: As required

A fuel filter is installed between the fuel tanks and the
engine. Replace when necessary.

Replacement Filters

Kohler

Kohler

P/N 2405010–15 Micron

Briggs & Stratton

Briggs & Stratton

P/N 695327– 30 Micron

Change Hydraulic System
Filter

Service Interval: After the first 250 hours

Yearly thereafter

Note:

Use only Exmark Part No. 103-2146.

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

2. Carefully clean area around filter. It is important

that no dirt or contamination enter hydraulic
system.

3. Unscrew filter to remove and allow oil to drain

from reservoir.

Important:

Before reinstalling new filter, fill

it with Mobil 1 15W-50 and apply a thin coat
of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the
filter adapter, then tighten the filter an additional
2/3 to 3/4 turn.

4. Fill reservoir as stated in

Check Hydraulic Oil

Level

section.

5. Raise the rear of machine up and support with

jack stands (or equivalent support) just high
enough to allow drive wheels to turn freely.

CAUTION

Raising the mower for service or maintenance
relying solely on mechanical or hydraulic
jacks could be dangerous. The mechanical or
hydraulic jacks may not be enough support
or may malfunction allowing the unit to fall,
which could cause injury.

Do Not rely solely on mechanical or hydraulic
jacks for support. Use adequate jack stands
or equivalent support

6. Start engine and move throttle control ahead to

full throttle position. Move the speed control
levers to the full speed and run for several
minutes. Shut down machine and recheck oil
level.

Note:

Do Not change hydraulic system oil (except

for what can be drained when changing filter), unless
it is felt the oil has been contaminated or been
extremely hot.
Changing oil unnecessarily could damage hydraulic
system by introducing contaminates into the system.

Check Wheel Hub Locknuts

Service Interval: After the first 100 hours

Every 500 hours thereafter

When tightening the lock nut on the wheel motor
tapered shaft:

Torque to 210-250 ft-lb (285-339 N-m).

Note:

Do Not use antiseize on wheel hub.

Fuel Tank — Mounting
Hardware Specifications

Service Interval: As required

When installing the nuts on the fuel tank studs, fully
tighten the nyloc nut and back off 1/2 turn. This
allows for normal fuel tank expansion and contraction
with changes in temperature and fuel levels.

Thread Locking Adhesives

Thread locking adhesives such as “Loctite 242”
or “Fel-Pro, Pro-Lock Nut Type” are used on the
following fasteners:

30

Содержание 000 & Higher Serial Nos.

Страница 1: ...FRONTRUNNERTM AIR COOLED MODELS For Serial Nos 720 000 Higher Part No 4500 218 Rev A...

Страница 2: ...d for information regarding The U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with...

Страница 3: ...ributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service sta...

Страница 4: ...ssures 27 Check Condition Of Belts 28 Lubricate Grease Fittings 28 Lubricate Rear Caster Wheel Hub s 28 Lubricate Brake Handle Pivot 29 Lubricate Brake Rod Bushings 29 Lubricate Motion Control Bronze...

Страница 5: ...mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operat...

Страница 6: ...uring fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasol...

Страница 7: ...is engaged before starting engine Use seat belts Never operate the mower with damaged guards shields or covers Always have safety shields guards switches and other devices in place and in proper work...

Страница 8: ...imate slope angle of the area to be mowed Use a walk behind mower and or a hand trimmer near drop offs ditches steep banks or water Figure 3 Figure 3 1 Safe Zone Use the mower here on slopes less than...

Страница 9: ...r remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade...

Страница 10: ...n installed make sure current safety signs are visible New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixe...

Страница 11: ...Safety 103 7218 107 2102 107 2112 109 2355 109 2356 1 Fast 3 Neutral 2 Slow 4 Reverse 11...

Страница 12: ...Safety 109 2357 1 Fast 4 Reverse 2 Slow 5 Park Brake Release 3 Neutral 6 Park Brake Engage 109 2358 109 2377 109 2396 109 3637 12...

Страница 13: ...Safety 109 7413 1 Cylinder extend 4 Slow 2 Cylinder retract 5 Choke on 3 Fast 6 Choke off 109 7949 109 2360 13...

Страница 14: ...ne It is not necessary for the operator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop...

Страница 15: ...qt 4 9 L 23HP Kohler Units 4 0 qt 3 8 L Hydraulic Filter Replaceable cartridge type P N 103 2146 25 microns No bypass Speeds 27HP Kohler 31HP Briggs Stratton Units 0 10 5 mph 16 9 km hr forward 0 6 6...

Страница 16: ...83 cm 84 3 inches 214 cm Overall Length 23HP Kohler 27HP Kohler 31HP Briggs Stratton Without deck and floor pan folded 80 4 inches 204 2 cm 82 3 inches 209 0 cm 52 inch Deck 112 4 inches 285 5 cm 114...

Страница 17: ...tor Mounting Bolts 72 77 ft lb 98 104 N m Wheel Hub Lock Nut 210 250 ft lb 285 339 N m Rollover Protection System Roll Bar Mounting Bolts 30 35 ft lb 41 47 N m Clutch Retaining Bolt secured with threa...

Страница 18: ...Pull the lever up and rearward to engage the brake Push the lever forward and down to disengage the brake The unit must be tied down and brake engaged when transporting Ignition Switch Located on righ...

Страница 19: ...rt Fill fuel tanks For best results use only clean fresh regular grade unleaded gasoline with an octane rating of 87 or higher Regular grade leaded gasoline may also be used however combustion chamber...

Страница 20: ...the blades are engaged DANGER An uncovered discharge opening will allow objects to be thrown in an operator s or bystander s direction Also contact with the blade could occur Thrown objects or blade c...

Страница 21: ...eutral Lock 4 Forward Driving Forward 1 Release the parking brake 2 Move the motion control levers inward to the center to the neutral unlocked position 3 To move forward in a straight line apply equa...

Страница 22: ...unit on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than...

Страница 23: ...cation After the first 250 hours Change the hydraulic filter Before each use or daily Check the engine oil level Check the safety interlock system Check the rollover protections systems roll bar pins...

Страница 24: ...ith the oil level below the LOW or ADD mark on the dipstick or over the FULL mark Check Battery Charge Service Interval Monthly WARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and re...

Страница 25: ...er must not crank 2 Check the kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine engine must initiate shutdown after approximate...

Страница 26: ...on of the paper element Replace if dirty bent or damaged C Check the condition of the inner element Replace whenever it appears dirty typically every other time the paper element is replaced Clean the...

Страница 27: ...ut 150 F 65 C fill to halfway between the HOT and COLD levels If the oil is at room temperature about 75 F 24 C fill only to the COLD level Check Auxiliary Hydraulic Oil Level Service Interval As requ...

Страница 28: ...rly 4 Rear Caster Pivot 0 1 Yearly 5 Belt Idlers 1 2 Yearly 6 Motion Control Pivots 1 2 Yearly 7 Transfer Spring Ends 1 4 Yearly 8 Dual Tail Wheel Pivot if applicable 2 1 40 Hours See step 3 for speci...

Страница 29: ...bearing adjustment often Spin the caster tire The tire should not spin freely more than 1 or 2 revolutions or have any side play If the wheel spins freely adjust torque on spacer nut until there is a...

Страница 30: ...high enough to allow drive wheels to turn freely CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous The mechanical or hydraulic ja...

Страница 31: ...remove key before servicing cleaning or making any adjustments to the unit Pump Drive Belt Tension Self tensioning No adjustment necessary Pump Drive Belt Replacement 1 Stop engine wait for all moving...

Страница 32: ...parts or hot surfaces may cause personal injury Keep fingers hands and clothing clear of rotating components and hot surfaces 1 This adjustment must be made with the drive wheels turning First raise...

Страница 33: ...ition 2 Locate and loosen the knob under the rear of the left fender see Figure 15 Figure 15 1 Motion control lever 3 Fender knob 2 Left fender 3 Slide the fender forward and twist upward and outward...

Страница 34: ...ke and inside of the pump drive belt compartment and damaged or missing rubber baffles can cause the engine and hydraulic system to overheat which can create a fire hazard Clean all debris from inside...

Страница 35: ...il at a certified recycling center or according to your state and local regulations Battery Disposal DANGER Battery electrolyte contains sulfuric acid which is poisonous and can cause severe burns Swa...

Страница 36: ...s closed 2 Open the fuel shutoff valve 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 The throttle and choke are not in the correct position 4 Be sure the throttle control is midway...

Страница 37: ...indicator and motion control linkage need adjustment 3 Adjust the reverse indicator and the motion control linkage 1 Bypass valve is not closed tight 1 Tighten the bypass valve 2 Drive or pump belt is...

Страница 38: ...DK GREEN ENGINE FUSE 15 AMP HEADLIGHT HARNESS YELLOW BLACK YELLOW BLACK DK BLUE WHITE ORANGE DK GREEN WHITE YELLOW BLACK YELLOW BLACK BLACK BLACK BLACK PINK BLACK LT BLUE DK GREEN DK GREEN ORANGE BLA...

Страница 39: ...N WHITE LT GREEN LT GREEN LT BLUE GREY BROWN TAN LT BLUE LT BLUE VIOLET ORANGE ORANGE ORANGE DK BLUE WHITE DK GREEN TAN LT BLUE ORANGE GREY GREY BROWN BROWN BLACK BROWN RED TAN YELLOW ORANGE BLACK DK...

Страница 40: ...Schematics Hydraulic Diagram CASE DRAIN CHARGE PUMP HIGH PRESSURE G007220 BYPASS VALVE BYPASS VALVE HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD 40...

Страница 41: ...ice Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S...

Страница 42: ...Service Record Date Description of Work Done Service Done By 42...

Страница 43: ...43...

Страница 44: ...ONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS ROTARY BROOM SNOW BLADE SNOWBLOWER...

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