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603744_0911

bottom of the groove. Replace the pulley when this is the case, 
otherwise belt will lose power and slip excessively.

Never pry a belt to get it on a pulley as this will cut or damage 

the fibers of the belt covering.

Keep oil and grease away from belts, and never use belt 

dressings. Any of these will destroy the belt composition in a 
very short time.

Mower blade maintenance

Check the mower blades daily, they are the key to power 

efficiency and well groomed turf. Keep them sharp, a dull blade 
will tear rather than cut the grass, leaving a brown ragged top on 
the grass within a few hours. A dull blade also requires more 
power from the engine.

Replace any blade which is bent, cracked or broken.  

Never attempt to straighten a bent blade by heating, or 
weld a cracked or broken blade as the blade may break 
and cause serious injury. Replace worn or damaged 
blades.

  

Never work with blades while engine is running or deck 
clutch switch is engaged (on). Always place deck clutch 
switch in the 

disengaged

 position, place steering control 

levers in the park brake position and turn engine off and 
disconnect negative battery cable. Block up mower when 
you 

must

 work under it. Wear gloves when handling 

blades. 

Always check for blade damage

 if mower 

strikes rock, branch or other foreign object during mow-
ing!

  

Always wear adequate eye protection when grinding 
mower blades.

 

Mower blade removal

Use a 15/16” wrench to remove the 5/8” cap screw holding 

the blade to the spindle shaft from underneath. 

NOTE:

 A blade 

holding tool (part number 381442) is available from BigDog

®

Mowers. It is designed to prevent the blades from rotating when 
they are being removed or installed on the spindle. Contact your 
BigDog

®

 Mowers dealer for more information.

Sharpen the blades on a grinder following pattern as shown 

(Figure 4-7). Touch-up sharpening can be done with a file 

Check the blades for balance following grinding. A 

commercial balancing tool is available through most hardware 
supply stores, or balancing can be done by placing the blade on 
an inverted line punch or 5/8” bolt. Blade should not lean or tilt. 

Spin the blade slowly, blade should not wobble. If blade is out 
of balance, true it up before reinstalling.

Lay the blade on a flat surface and check for distortion 

(Figure 4-8 & Figure 4-9). Replace any distorted blade. 

Do not re-use spindle bolts which have stripped, worn or 

undercut threads. Torque bolts on spindles to 118 foot-pounds 
(160.0 Nm) when reinstalling blades.

Properly compressed cup washers maintain the correct 

compression load on the blades. Replace the cup washers if they 
are cracked or flattened.

IMPORTANT:  

The blade sail (curved part) must be point-

ing upward toward the inside of the deck to ensure proper cut-
ting.

IMPORTANT:  

When mounting blades, rotate them after 

installation to ensure blade tips do not touch each other or sides 
of the mower.  

Failure to correctly torque the bolt may result in the loss 
of the blade which can cause serious injury.

  

Mower blades are sharp and can cut. Wrap the blade(s) or 
wear gloves and use extra caution when servicing them. 

  

Resharpening 

pattern

Do not sharpen to original pattern (below). It is 

easier to get a straight cutting edge following 

the resharpening pattern shown above.

Original edge

Figure 4-7

      

WARNING

WARNING

WARNING

WARNING

WARNING

Содержание BigDog

Страница 1: ...603744_0911 BigDog Mowers A Series Operator s Manual P O Box 7000 Hesston Kansas 67062 2097...

Страница 2: ...603744_0911...

Страница 3: ...603744_0911 c 1 General Information 1 1 Safety Precautions 2 1 Operation 3 1 Maintenance Adjustments 4 1 Troubleshooting 5 1 Storage 6 1 Product Literature 6 2...

Страница 4: ...c 2 603744_0911...

Страница 5: ...Mowers user Operating conditions vary considerably and cannot all be addressed individually Through experience however operators should find no difficulty in developing good operating skills suitable...

Страница 6: ...1 2 603744_0911...

Страница 7: ...eadable It is the owner s responsibility to make certain that the operators and mechanics read and understand this manual and all decals before operating this mower It is also the owner s responsibili...

Страница 8: ...trol will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures 600899 Part Number 600899 If you loose steering control while o...

Страница 9: ...RNING Read Operator s Manual and decals before attempting to operate this machine WARNING This structure s protective capability may be impaired by structural damage overturn or alteration If any of t...

Страница 10: ...cking up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing up WARNING Roll over Slow down before turning Do not operate on slopes greater than 15 d...

Страница 11: ...disengage switch E Ignition switch insert key F OFF G ON H Engine start position I Before starting the engine J Wear ear protection eye protection and safety shoes when operating this equipment K Read...

Страница 12: ...2 6 603744_0911...

Страница 13: ...r building 3 Fold the paper along the slope guide lines C D or E 4 Align the closest slope guide line with the ground slope This will give you a close estimation of the ground slope to be mowed Slope...

Страница 14: ...2 8 603744_0911...

Страница 15: ...s sneakers shorts or any type of loose fitting clothing Do not use a towel as a headband or neck wrap and do not hang towel from the waist Long hair loose clothing or jewelry may get tangled in moving...

Страница 16: ...edge or to avoid the ground from breaking away This will reduce the risk of the mower suddenly rolling over causing serious injury or death Use a walk behind push mower or hand held trimmer on slopes...

Страница 17: ...mower unattended with ignition key in switch especially with children present Children or bystanders may be injured if they move or attempt to operate the mower while it is unattended Always disengage...

Страница 18: ...F 15 amp fuse Figure 3 1 Clutch Aux 15 amp blade type G Electronic hour meter Figure 3 1 registers 1 10 hour increments up to 9 999 9 total hours Connected to the ignition switch the meter records th...

Страница 19: ...steering control levers are not in the park brake position park brake switches are disengaged or the deck clutch switch is engaged the engine will stop The following steps are the correct procedures...

Страница 20: ...transporting When transporting on another vehicle the mower should be facing forward and it must be secured IMPORTANT Always make certain the two bypass valves are returned to their operating positio...

Страница 21: ...he ROPS has been in some other type of accident such as hitting an overhead object during transport the ROPS must be replaced to retain the best protection Following an accident check the ROPS the ope...

Страница 22: ...the rearward direction push forward gently on steering control levers and avoid sudden move ment Any sudden movement could cause the front of the mower to come off of the ground resulting in possible...

Страница 23: ...ection of arrows indicate direction of mower movement N N N N N N N N N N Figure 3 8 Step 1 THREE POINT TURN Step 2 Step 3 R i g h t c o n t r o l l e v e r L e f t c o n t r o l l e v e r N e u t r a...

Страница 24: ...mower blades Blade sharpness should be checked daily Never work with blades while engine is running or deck clutch switch is engaged on Always place deck clutch switch in the disengaged position plac...

Страница 25: ...eight adjustment Deck height is adjustable in 1 4 64 cm increments The holes in the height adjusting bar are spaced at 1 2 1 2 cm intervals By turning the height adjusting stop around 1 4 64 cm increm...

Страница 26: ...Stop handle Height adjusting stop Fig 3 12 Anti scalp wheel Adjusting holes Fig 3 13 3 12 603744_0911...

Страница 27: ...nd deadly poison Never attempt to make any adjustments or repairs to the mower drive system mower deck or any attachment while the mower engine is running or deck clutch is engaged Repairs or maintena...

Страница 28: ...tem is a 12 volt negative ground Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery ma...

Страница 29: ...peration or weekly whichever occurs first Check more often if system appears to be leaking or otherwise malfunctioning Fluid level should be at the Full Cold line on the expansion tank Use only SAE 20...

Страница 30: ...ed keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Never use gasoline for cleaning parts Read...

Страница 31: ...ting the machine Oil drain valve Figure 4 5 Engine air filter Perform engine air filter maintenance per the engine s owner s manual General engine maintenance Detailed instructions and recommendations...

Страница 32: ...is available from BigDog Mowers It is designed to prevent the blades from rotating when they are being removed or installed on the spindle Contact your BigDog Mowers dealer for more information Sharpe...

Страница 33: ...e the best control of the machine and are the most comfortable and then tighten the cap screws Figure 4 10 Cap screw Figure 4 10 Steering control lever adjustment The steering control levers can be ad...

Страница 34: ...Cap screws Upper control lever Lower control lever Figure 4 11 4 8 603744_0911...

Страница 35: ...e spark plugs X Replace fuel evaporation system filter 8 X Check ROPS mounting hardware 9 X 603744_0911 4 9 NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 4...

Страница 36: ...Engine Air Cleaner 4 Engine Oil Drain Valve 5 Battery 6 Fuel Tank 7 Engine Oil Filter 8 Deck Lift Pivot Zerks 4 9 Park Brake Switch 2 10 Drive Tire 11 Pump Belt 12 Engine Air Intake Screen 13 Front G...

Страница 37: ...w engine oil pressure Low oil level Add oil Oil diluted or too light Change oil and check for source of contamination Failed oil pump Contact your Dealer High oil consumption Numerous Contact your Dea...

Страница 38: ...5 2 603744_0911...

Страница 39: ...to distribute oil over cylinder walls and valve mechanism 8 Clean exterior surface of engine Spread a light film of oil over any exposed metal surfaces of engine that are sub ject to corrosion 9 Clean...

Страница 40: ...CT LITERATURE If you would like to view or print a copy of the BigDog Mowers A Series product manuals go online to www bigdogmowers com Contact your local BigDog Mowers dealer if you require another e...

Страница 41: ...r with stalled engine 3 6 Mower blade maintenance 4 6 Mower blade removal 4 6 Mower deck operation 3 11 Mower operation 3 8 New season preparation 6 1 Operating suggestions 3 10 Parts and service 1 1...

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