background image

22

14

21

7

6

18

20

19

2

9

17

14

23

13

3

16

9

8

4

5

11

15

15

12

6

18

1

24

10

Pos. Park/QTY.

Description

PartNo/Note

Material

Weight

24

1

Motor 24Volt 120Nm

2100.120024

Material <not specified> 4.900

23

1

Hexagon bolt

0933A408040

1.4401 - SS316

0.022

22

2

Self-locking nut

0985A410

1.4401 - SS316

0.013

21

2

Weathercap M27

2100.359

Rubber

0.007

20

2

Sluitplaat RVS 280BS

2100.521

1.4401 - SS316

0.006

19

3

Sluitplaat nitril 280BS 

2100.511 

Rubber

0.007

18

8

Nut M27x1.5

2100.351

1.4401 - SS316

0.010

17

1

Connecting rod Ø10 L=324mm

2100.9234

Material <not specified> 0.194

16

1

Motor lever 280BS 

2197.077 

Gepassiveerd

0.167

15

4

Lock washer 10 mm

2100.412

1.4401 - SS316

0.002

14

5

Washer

0125A410

1.4401 - SS316

0.004

13

1

Nut M8

0934A408

1.4401 - SS316

0.005

12

3

Nut M10

0934A410

1.4401 - SS316

0.011

11

3

Hexagon bolt

0933A410025

1.4401 - SS316

0.028

10

1

Hexagon bolt

0933A410035

1.4401 - SS316

0.034

9

3

Hexagon bolt

0933A410030

1.4401 - SS316

0.031

8

1

Connecting rod Ø10 L=60mm

2100.938

Material <not specified> 0.079

7

2

circlip 16mm

0471A2016

1.4401 - SS316

0.001

6

4

filling ring

2100.353

1.4401 - SS316

0.002

5

1

Idler spindle Ø16 + lever st=42 bh=25mm

2197.083_A

1.4404 - SS316 L

0.416

4

1

Driven spindle Ø16 Adjustable lever bh=25mm 2197.082_A

1.4404 - SS316 L

0.534

3

2

Lock washer 8mm

2100.414

1.4401 - SS316

0.002

2

2

Draadbus M27 x 1.5 wd 25

2100.344.025

-

0.448

1

1

Housing 285-2120BS

21.455.005.001 1.0037 (S235JR) passivated 2.746

7.2 Parts list

Pos

QTY.

  Description  EN 

Part nr/Note

1

1

Wiper Housing for  285-2120BS

21.455.005.001

2

2

Liner M27 x 1.5 wd 25

2100.344.025

3

2

Lock washer M8

2100.414

4

1

Spindle with lever bh = 25mm

2197.082_A

5

1

Idler spindle with lever bh = 25mm

2197.083_A

6

4

Ring nylon Ø25xØ16x0,5mm

2100.353

7

2

circlip 16mm

0471A2016

8

1

Connecting rod Ø10 L=60mm

2100.938

9

3

Hexagon bolt, Din933-A4-M10x30

0933A410030

10

1

Hexagon bolt, Din933-A4-M10x35

0933A410035

11

3

Hexagon bolt, Din933-A4-M10x25

0933A410025

12

3

Nut s.s. M10 A4 din934

0934A410

13

1

Nut s.s. M8 A4 din934

0934A408

14

5

Ring-DIN125A-A4-M10

0125A410

15

4

Lock ring M10x21mm

2100.412

16

1

Drive crank for 285BS

2197.077 

17

1

Connecting rod Ø10 L=324mm

2100.9234

18

8

Nut M27x1.5 s.s.

2100.351

19

3

Coverplate Nitril 280BS 

2100.511 

20

2

Cover plate SSS 280BS

2100.521

21

2

Weathercap M27

2100.359

22

2

Nut s.s. nyloc M10 (A4)

0985A410

23

1

Hexagon bolt, Din933-A4-M8x40

0933A408040

24

1

Motor 24Volt 120Nm

2100.120024

19

Exalto type 285BS

MANUAL WIPER SYSTEMS

Содержание 2120BS

Страница 1: ...ITEM NO 2178 120 WIPER SYSTEMS Exalto windscreen wiper type 2120BS...

Страница 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Страница 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Страница 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Страница 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Страница 6: ...epless adjustable from 30 to 90 By standard the model can be supplied for a bulkhead thickness of 25 mm The matching Exalto HD2 P12 pantograph arms are xed in length The motor has insulated earth retu...

Страница 7: ...9 rpm high speed 35 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 24 g up to 10 m long Recommended fuse 15 A slow blow Grounding Insulated earth return 2 3 Mechanical data Dimensions L x w x h 405 x...

Страница 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Страница 9: ...de H Now the wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223...

Страница 10: ...lour codes at page 19 Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow...

Страница 11: ...make the 90 angles 2 Place the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 9 0 Bearing Dogbone Tighten Spindle Lever Pin Hexagon socket head cap screw Tighte...

Страница 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Страница 13: ...stripes across the glass In case of failure or adjustments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Ch...

Страница 14: ...Install the wiper arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Washer Motorlever Bolt M10x35 4x Dogbone Washer Nordlock Bolt M8x...

Страница 15: ...hapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 nr 18 and bolt nr 17 on the shaft nr 16 and remove the lever 4...

Страница 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Страница 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Страница 18: ...7 Drawings Schematics 7 1 Assembly overview 22 14 21 7 6 18 20 19 2 9 17 14 23 13 3 16 9 8 4 5 11 15 15 12 6 18 1 24 10 18 MANUAL WIPER SYSTEMS...

Страница 19: ...SS316 L 0 416 4 1 Driven spindle 16 Adjustable lever bh 25mm 2197 082_A 1 4404 SS316 L 0 534 3 2 Lock washer 8mm 2100 414 1 4401 SS316 0 002 2 2 Draadbus M27 x 1 5 wd 25 2100 344 025 0 448 1 1 Housin...

Страница 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Страница 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 285BS MANUAL WIPER S...

Страница 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Страница 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Страница 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS...

Страница 25: ...P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 285BS MANUAL...

Страница 26: ...ow 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Funct...

Страница 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Страница 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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