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Design and function

General

099-019400-EW501

25.02.2016

11

5

Design and function

5.1 General

WARNING

Risk of injury from electric shock!
Contact with live parts, e.g. welding current sockets, is potentially fatal!

• Follow safety instructions on the opening pages of the operating instructions.
• Commissioning may only be carried out by persons who have the relevant expertise of

working with arc welding machines!

• Connection and welding leads (e.g. electrode holder, welding torch, workpiece lead,

interfaces) may only be connected when the machine is switched off!

Faulty assembly!
If system components are not carefully plugged in or not completely connected, they
may detach during moving and cause severe injury.

• Always completely plug in, connect or engage system components.

CAUTION

Risk of injury due to electrical current and compressed air!
Only carry out the following tasks once the power source is securely switched off and
there is no compressed air in the system!

•  Switch off the welding machine!
•  Cut off the compressed air supply at the source!
•  Disconnect all mains plugs!

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Содержание TH AMT

Страница 1: ...elding machines and accessories TH AMT Torch holder 099 019400 EW501 Observe additional system documents 25 02 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For details visit www ewm group com ...

Страница 2: ... accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation operation usage and maintenance of the equipment An incorrectly performed installation can result in material damage and injure persons as a result For this re...

Страница 3: ...y 9 3 3 3 Service documents spare parts 9 4 Machine description quick overview 10 4 1 TH AMT 10 5 Design and function 11 5 1 General 11 5 2 Parts list 12 5 3 Assembly 13 5 4 Set up tool coordinate system 15 5 5 Secure tool coordinate system 16 6 Maintenance care and disposal 19 6 1 General 19 6 2 Maintenance work intervals 20 6 2 1 Daily maintenance tasks 20 6 2 1 1 Visual inspection 20 6 2 2 Mont...

Страница 4: ...he hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warning symbol The risk is explained using a symbol on the edge of the page CAUTION Working and operating procedures which must be followed p...

Страница 5: ...ers must observe Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Interruption in the menu display other setting options possible Tool not required do not use Tool required use l 0 l 0 ...

Страница 6: ...directive 89 655 EWG on the minimum regulations for safety and health protection when staff members use equipment during work The regulations regarding work safety and accident prevention for the respective country Setting up and operating the machine according to IEC 60974 9 Check at regular intervals that users are working in a safety conscious way Regular checks of the machine according to IEC ...

Страница 7: ...bstances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air 2 4 1 1 In operation Temperature range of the ambient air 10 C to 40 C Relative air humidity Up to 50 at 40 C Up to 90 at 20 C 2 4 1 2 Transport and storage Storage in an enclosed space temperature range of the ambient air 10 C to 55 C Relative air humidity Up...

Страница 8: ...pment is not used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the equipment improperly The TH AMT torch holder is used to mount the welding torch to the robot 3 2 Use and operation solely with the following machines AMT 301 AMT 451 AMT 551 ...

Страница 9: ...id in the event of unauthorised modifications improperly conducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Service documents spare parts DANGER Do not carry out any unauthorised repairs or modifications To av...

Страница 10: ...uick overview TH AMT 10 099 019400 EW501 25 02 2016 4 Machine description quick overview 4 1 TH AMT Figure 4 1 Item Symbol Description 0 1 Clamping bracket 2 Welding torch clamping range 3 Torch holder 4 Robot mounting bore ...

Страница 11: ...eads e g electrode holder welding torch workpiece lead interfaces may only be connected when the machine is switched off Faulty assembly If system components are not carefully plugged in or not completely connected they may detach during moving and cause severe injury Always completely plug in connect or engage system components CAUTION Risk of injury due to electrical current and compressed air O...

Страница 12: ...st Check for completion before conversion see item list Item0 Quantity Description 0 1 2 Cylinder head screw M6 x 25 2 1 Hexagon nut M6 3 1 M6 plain washer 4 1 M6 shoulder screw 5 1 Hexagon nut M8 6 1 M8 plain washer 7 1 M8 shoulder screw 8 1 Torch holder 9 1 Clamping bracket ...

Страница 13: ...rch holder 4 Mounting bracket RSA 5 M8 shoulder screw Install the torch holder to the support RSA using 1 M8 shoulder screw M8 plain washer and M8 hexagonal nut each Figure 5 2 Item Symbol Description 0 1 Torch holder 2 Clamping bracket 3 Cylinder head screw M6 x 45 Remove the M6 x 25 mm cylinder head screw and clamping bracket from the torch holder ...

Страница 14: ...y 14 099 019400 EW501 25 02 2016 The illustration serves as an example only Figure 5 3 Item Symbol Description 0 1 Cylinder head screw M6 x 45 2 Clamping bracket 3 Welding torch 4 Torch holder Attach the torch to the torch holder ...

Страница 15: ...16 15 5 4 Set up tool coordinate system Figure 5 4 Item Symbol Description 0 1 Hexagon nut M8 2 Torch holder Loosen M8 hexagonal nut and swivel the torch holder until the tool coordinate system is set up Once the tool coordinate system is set up secure with an M8 hexagonal nut ...

Страница 16: ...e tool coordinate system Figure 5 5 Item Symbol Description 0 1 Torch holder 2 Mounting bracket RSA 3 Twist drill with 5 8 mm diameter Align a twist drill with a diameter of 5 8 mm to the existing bore in the support RSA and drill through support and torch holder Chamfer the bore outer edges ...

Страница 17: ...e system 099 019400 EW501 25 02 2016 17 Figure 5 6 Item Symbol Description 0 1 Torch holder 2 Mounting bracket RSA 3 6H7 hand reamer Ream the 5 8 mm bore in the support RSA and torch holder using a 6H7 hand reamer to achieve a hole fit of 6H7 ...

Страница 18: ...m 18 099 019400 EW501 25 02 2016 Figure 5 7 Item Symbol Description 0 1 M6 nut 2 M6 plain washer 3 Torch holder 4 Mounting bracket RSA 5 M6 shoulder screw Install support RSA and torch holder using 1 M6 shoulder screw M6 plain washer and M6 nut each ...

Страница 19: ...itched off and there is no compressed air in the system Switch off the welding machine Cut off the compressed air supply at the source Disconnect all mains plugs Repair and maintenance work may only be performed by qualified authorised personnel otherwise the right to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defecti...

Страница 20: ...3 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the equipment must be collected separately This machine is to be placed for disposal or recycling in the waste separation systems provided for this purpose According to German law law governing the distribution ...

Страница 21: ... none of the fault rectification procedures described leads to the correct functioning of the product please inform your authorised dealer 7 1 Checklist for rectifying faults The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description Fault Cause Remedy Support and torch holder cannot be installed Deformed or da...

Страница 22: ...Technical data TH AMT 22 099 019400 EW501 25 02 2016 8 Technical data 8 1 TH AMT Figure 8 1 TH AMT Weight 0 18 kg ...

Страница 23: ...82 www ewm cn info ewm cn info ewm group cn EWM HIGHTEC WELDING GmbH Wiesenstraße 27b 4812 Pinsdorf Austria Tel 43 7612 778 02 0 Fax 20 www ewm austria at info ewm austria at EWM HIGHTEC WELDING UK Ltd Unit 2B Coopies Way Coopies Lane Industrial Estate Morpeth Northumberland NE61 6JN Great Britain Tel 44 1670 505875 Fax 514305 www ewm morpeth co uk info ewm morpeth co uk EWM HIGHTEC WELDING Sales ...

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