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Operating instructions

Power source

Tetrix 300 DC Smart 2.0 puls TM

Tetrix 300 AC/DC Smart 2.0 puls TM

Tetrix 300 DC Comfort 2.0 puls TM

Tetrix 300 AC/DC Comfort 2.0 puls TM

099-000235-EW501 Observe additional system documents!

17.12.2020

Содержание Tetrix 300 AC Smart 2.0 puls

Страница 1: ...ns EN Power source Tetrix 300 DC Smart 2 0 puls TM Tetrix 300 AC DC Smart 2 0 puls TM Tetrix 300 DC Comfort 2 0 puls TM Tetrix 300 AC DC Comfort 2 0 puls TM 099 000235 EW501 Observe additional system...

Страница 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Страница 3: ...e lead general 17 5 1 4 Transport belt 17 5 1 4 1 Adjusting the length of the carrying strap 17 5 1 5 Welding torch cooling system 17 5 1 6 Notes on the installation of welding current leads 18 5 1 7...

Страница 4: ...ng faults 33 7 1 Checklist for rectifying faults 33 7 2 Vent coolant circuit 34 8 Technical data 35 8 1 Tetrix 300 35 8 2 Tetrix 300 AC DC 36 9 Accessories 37 9 1 Welding torch cooling system 37 9 1 1...

Страница 5: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Страница 6: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Страница 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Страница 8: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Страница 9: ...specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user...

Страница 10: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Страница 11: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Страница 12: ...of Conformity This product corresponds in its design and construction to the EU directives listed in the decla ration The product comes with a relevant declaration of conformity in the original The m...

Страница 13: ...combination with all other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general exampl...

Страница 14: ...Machine description quick overview Front view rear view 14 099 000235 EW501 17 12 2020 4 Machine description quick overview 4 1 Front view rear view Figure 4 1...

Страница 15: ...6 Connection socket 19 pole Remote control connection 7 8 pole connection socket Cooling unit control lead 8 4 pole connection socket Cooling unit voltage supply 9 Mains connection cable see 5 1 8 cha...

Страница 16: ...set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and level and provide sufficient lighting for the place of work Safe operation of the machi...

Страница 17: ...on a daily basis and lock by turning to the right when necessary Clean workpiece connection thoroughly and secure properly Do not use structural parts of the workpiece as welding current return lead...

Страница 18: ...ds Incorrectly installed welding current leads can cause faults in the arc flickering Lay the workpiece lead and hose package of power sources without HF igniter MIG MAG for as long and as close as po...

Страница 19: ...19 Use an individual welding lead to the workpiece for each welding machine Figure 5 4 Fully unroll welding current leads torch hose packages and intermediate hose packages Avoid loops Always keep lea...

Страница 20: ...heck that all welding current connections are firmly secured and electrical connections are in perfect condition Set up attach or suspend all conductive power source components such as casing trans po...

Страница 21: ...ns plug socket and lead must be checked by a qualified electrician on a regular basis When operating the generator always ensure it is earthed as stipulated in the operating in structions The network...

Страница 22: ...welding current plug on the welding torch into the welding current connection socket and lock by turning to the right Remove yellow protective cap on G connecting nipple Screw welding torch shielding...

Страница 23: ...ng and insufficient securing of shielding gas cylinders can cause seri ous injuries Observe the instructions from the gas manufacturer and any relevant regulations concern ing the use of compressed ai...

Страница 24: ...s cylinder open the cylinder valve briefly to blow out any dirt Tighten the pressure regulator screw connection on the gas bottle valve to be gas tight Screw the gas hose connection to the outlet side...

Страница 25: ...Item Symbol Description 0 1 Electrode holder 2 Connection socket welding current Workpiece lead or electrode holder connection 3 Workpiece 4 Connection socket for welding current Electrode holder or w...

Страница 26: ...welding machine Pulse spot normal Frequency and spot times infinitely adjustable Coarse adjustment of the cycle frequency Pulse pause ratio balance adjustable from 10 to 90 5 4 5 RTP3 spotArc 19POL F...

Страница 27: ...gative half wave ratio can be set from 15 to 15 5 4 9 RT PWS1 19POL Suitable for machines with AC welding type only Functions Infinitely adjustable welding current 0 to 100 depending on the preselecte...

Страница 28: ...welding machine Online data communication Default settings for welding data monitoring Always up to date thanks to standard update function for new welding parameters Data backup by easy communication...

Страница 29: ...ification for main current 0 10V 0V Imin 10V Imax 5 D Input Control value specification for secondary current 0 10V 0V Imin 10V Imax 6 J U Output Reference 0V 7 K Output Power supply 15V max 75mA 8 V...

Страница 30: ...ce matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your dealer When replacing parts use only original s...

Страница 31: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Страница 32: ...r on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law...

Страница 33: ...t be set machines with access block Entry level is blocked disable access lock All machine control signal lights are illuminated after switching on No machine control signal light is illuminated after...

Страница 34: ...nd high alloy steels Unsuitable or worn welding torch equipment Check size of gas nozzle and replace if necessary Condensation hydrogen in the gas tube Purge hose package with gas or replace 7 2 Vent...

Страница 35: ...class Overvoltage category Contamination level 3 Insulation class protection classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C...

Страница 36: ...lass protection classification H IP 23 Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Torch cooling Fan AF gas or water Wo...

Страница 37: ...41 00025 blueCool 30 5 l Coolant up to 30 C 22 F 5 l 094 024142 00005 blueCool 30 25 l Coolant up to 30 C 22 F 25 l 094 024142 00025 FSP blueCool Frost protection tester 094 026477 00000 9 1 2 Coolant...

Страница 38: ...0000 RTP1 19POL Remote control spot welding pulses 090 008098 00000 RTP2 19POL Remote control spot welding pulses 090 008099 00000 RTP3 spotArc 19POL spotArc remote control for spot welding pulses 090...

Страница 39: ...ndix Searching for a dealer 099 000235 EW501 17 12 2020 39 10 Appendix 10 1 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners world...

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