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Operating instructions

Welding machine

Taurus 351-551 Synergic S MM FDG/FDW

099-005341-EW501

Observe additional system documents!

27.01.2016

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Содержание Taurus 351

Страница 1: ...lding machine Taurus 351 551 Synergic S MM FDG FDW 099 005341 EW501 Observe additional system documents 27 01 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For det...

Страница 2: ...accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and m...

Страница 3: ...on 21 5 3 Machine cooling 21 5 4 Workpiece lead general 21 5 5 Notes on the installation of welding current leads 22 5 6 Welding torch cooling system 24 5 6 1 List of coolants 24 5 6 2 Maximal hose pa...

Страница 4: ...1 Resetting a single JOB 42 7 3 2 Resetting all JOBs 43 7 4 Vent coolant circuit 44 8 Technical data 45 8 1 Taurus 351 Synergic S MM FDG 45 8 2 Taurus 351 Synergic S MM VRD FDG 46 8 3 Taurus 351 Syner...

Страница 5: ...e hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information i...

Страница 6: ...rs must observe Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time...

Страница 7: ...t sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modifications To avoid...

Страница 8: ...hand in the working area Thoroughly remove any residue of flammable substances from the workpiece before starting welding Only continue work on welded workpieces once they have cooled down Do not allo...

Страница 9: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Страница 10: ...ard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the foll...

Страница 11: ...during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to EN 60974 A2 Set up and transport the machine on level solid ground Secure add on parts using suitable equipme...

Страница 12: ...s always lift all lifting eyes simultaneously When using retrofitted craning frames etc always use at least two lifting points positioned as far apart as possible observe option description Avoid any...

Страница 13: ...ties of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambie...

Страница 14: ...MMA welding as secondary process It may be possible to expand the functionality by using accessories see the documentation in the relevant chapter 3 1 Use and operation solely with the following machi...

Страница 15: ...is enclosed with the unit 3 3 3 Welding in environments with increased electrical hazards In compliance with IEC DIN EN 60974 VDE 0544 the machines can be used in environments with an increased elect...

Страница 16: ...erview Front view 16 099 005341 EW501 27 01 2016 4 Machine description quick overview 4 1 Front view Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines wi...

Страница 17: ...ecified in the relevant standard see technical data The voltage reduction device is only active on VRD machine versions 3 Ready for operation signal light Signal light on when the machine is switched...

Страница 18: ...Machine description quick overview Rear view 18 099 005341 EW501 27 01 2016 4 2 Rear view 6 7 4 3 2 1 10 5 9 11 12 8 13 14 Figure 4 2...

Страница 19: ...n on wire feed unit 5 Connection socket welding current MIG MAG cored wire welding Welding current to wire feed torch 6 Quick connect coupling red coolant return 7 Quick connect coupling blue coolant...

Страница 20: ...ction If the welding current connections are not locked connections and leads heat up and can cause burns if touched Check the welding current connections every day and lock by turning in clockwise di...

Страница 21: ...ION Installation site The machine must not be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and...

Страница 22: ...long and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkove...

Страница 23: ...27 01 2016 23 Use an individual welding lead to the workpiece for each welding machine Figure 5 2 Fully unroll welding current leads torch hose packages and intermediate hose packages Avoid loops Alw...

Страница 24: ...protection tester Replace coolant as necessary if frost protection is inadequate The disposal of coolant must be carried out according to official regulations and observing the relevant safety data s...

Страница 25: ...the filter sieve insert close sealing cover again After the initial filling wait for at least one minute when the machine is switched on so that the hose package is filled with coolant completely and...

Страница 26: ...esulting network has to be suitable for operating devices according to protection class 1 5 7 1 Mains configuration The machine may be connected to a three phase system with four conductors and an ear...

Страница 27: ...ece lead should be connected to the welding current socket Observe the information from the electrode manufacturer Figure 5 6 Item Symbol Description 0 1 Wire feed unit 2 Intermediate hose package 3 I...

Страница 28: ...mproper handling and insufficient securing of shielding gas cylinders can cause serious injuries Secure shielding gas cylinders using the standard fastening elements on the unit chain belt The fasteni...

Страница 29: ...racket Secure the shielding gas cylinder using a securing chain Figure 5 7 Item Symbol Description 0 1 Pressure regulator 2 Shielding gas cylinder 3 Output side of the pressure regulator 4 Cylinder va...

Страница 30: ...3 m water cooled welding torch With other hose package lengths it is necessary to carry out a voltage correction to optimise welding properties The voltage correction value can be set close to zero b...

Страница 31: ...rameter rL1 must be aligned for all machine combinations In case of welding systems with a second power circuit if two wire feeders are to be operated from a single power source for example a second a...

Страница 32: ...nected to the welding current socket and the workpiece lead should be connected to the welding current socket Observe the information from the electrode manufacturer Figure 5 9 Item Symbol Description...

Страница 33: ...connected to the Euro torch connector of the wire feeder only To do so the welding current lead of the intermediate hose package must be connected to the welding current connection at the rear of the...

Страница 34: ...e welding current connection If fitted Lock connecting nipples of the cooling water tubes into the corresponding quick connect couplings Return line red to quick connect coupling red coolant return an...

Страница 35: ...ated surface 5 13 1 Connecting the electrode holder and workpiece lead Polarity depends on the instructions from the electrode manufacturer given on the electrode packaging Figure 5 12 Item Symbol Des...

Страница 36: ...accessory components into the relevant connection socket when the machine is switched off The remote controls are operated on the 7 pole remote control connection socket digital Please note the relev...

Страница 37: ...se quote the machine type serial number and item number of the machine as well as the type designation and item number of the spare part 6 1 General When used in the specified environmental conditions...

Страница 38: ...ch must be disposed of Do not dispose of in household waste Observe the local regulations regarding disposal 6 3 1 Manufacturer s declaration to the end user According to European provisions guideline...

Страница 39: ...ti spatter spray and replace if necessary Setting the spool brake Check settings and correct if necessary Setting pressure units Check settings and correct if necessary Worn wire rolls Check and repla...

Страница 40: ...not issuing a signal M3 51 defective inform Service Error 6 gas x Shielding gas error Check shielding gas supply for machines with shielding gas monitoring Error 7 Se Vol x Secondary excess voltage In...

Страница 41: ...he error message will disappear once the error has been rectified b The error message can be reset by pressing a key button Welding machine control Key button RC1 RC2 Expert CarExpert Progress M3 11 a...

Страница 42: ...customised welding parameters that are stored will be replaced by the factory settings 7 3 1 Resetting a single JOB JOB LIST JOB LIST Figure 7 1 Display Setting selection RESET to factory settings The...

Страница 43: ...2016 43 7 3 2 Resetting all JOBs JOBs 1 128 and 170 256 will be reset Custom JOBs 129 169 are maintained JOB LIST JOB LIST Figure 7 2 Display Setting selection RESET to factory settings The RESET will...

Страница 44: ...upling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which is located as deep as possible inside the sys...

Страница 45: ...00 DC 350 A Load alternation 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 25 A M...

Страница 46: ...circuit voltage 79 V Open circuit voltage VRD 24 V 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 25 A Mains connection lead H07RN F4G6 Maximu...

Страница 47: ...ow blow 3 x 25 A Mains connection lead H07RN F4G6 Maximum connected load 15 4 kVA 10 9 kVA 14 3 kVA Recommended generator rating 20 8 kVA cos efficiency 0 99 90 Insulation class protection classificat...

Страница 48: ...pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Mains connection lead H07RN F4G6 Maximum connected load 18 2 k...

Страница 49: ...ow blow 3 x 32 A Mains connection lead H07RN F4G6 Maximum connected load 18 5 kVA 13 5 kVA 17 5 kVA Recommended generator rating 25 0 kVA cos efficiency 0 99 90 Insulation class protection classificat...

Страница 50: ...lding 4 min break Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 25 A Mains connection lead H07RN F4G6 Maximum connected...

Страница 51: ...fety fuse slow blow 3 x 25 A Mains connection lead H07RN F4G6 Maximum connected load 22 2 kVA 16 3 kVA 21 1 kVA Recommended generator rating 29 7 kVA Cos efficiency 0 99 90 Insulation class protection...

Страница 52: ...C 550 A Load alternation 10 min 60 DC 6 min welding 4 min break Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Mains...

Страница 53: ...00 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Mains connection lead H07RN F4G6 Maximum connected load 29 5 kVA 22 6 kVA 29 2 kVA Recommended generator rating 39 8 kVA Cos...

Страница 54: ...n Item no AK300 Wire spool adapter K300 094 001803 00001 TYP 1 Frost protection tester 094 014499 00000 KF 23E 10 Coolant 10 C 9 3 l 094 000530 00000 KF 23E 200 Coolant 10 C 200 litres 094 000530 0000...

Страница 55: ...port 092 002112 00000 and 092 002113 00000 092 002117 00000 ON Hose FR Mount Optional holder for tubes and remote control for machines without pivot support 092 002116 00000 ON Filter T P Retrofit opt...

Страница 56: ...www ewm cn info ewm cn info ewm group cn EWM HIGHTEC WELDING GmbH Wiesenstra e 27b 4812 Pinsdorf Austria Tel 43 7612 778 02 0 Fax 20 www ewm austria at info ewm austria at EWM HIGHTEC WELDING UK Ltd...

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