Contents
Notes on the use of these operating instructions
099-004991-EW501
26.09.2011
3
1
Contents
1
Contents.................................................................................................................................................. 3
2
Safety instructions................................................................................................................................. 5
2.1
Notes on the use of these operating instructions .......................................................................... 5
2.2
Explanation of icons....................................................................................................................... 6
2.3
General .......................................................................................................................................... 7
2.4
Transport and installation ............................................................................................................ 11
2.4.1
Lifting by crane ............................................................................................................. 12
2.5
Ambient conditions....................................................................................................................... 13
2.5.1
In operation................................................................................................................... 13
2.5.2
Transport and storage .................................................................................................. 13
3
Intended use ......................................................................................................................................... 14
3.1
Applications.................................................................................................................................. 14
3.1.1
MIG/MAG standard welding ......................................................................................... 14
3.2
Use and operation solely with the following machines ................................................................ 14
3.3
Documents which also apply ....................................................................................................... 15
3.3.1
Warranty ....................................................................................................................... 15
3.3.2
Declaration of Conformity ............................................................................................. 15
3.3.3
Welding in environments with increased electrical hazards......................................... 15
3.3.4
Service documents (spare parts and circuit diagrams) ................................................ 15
4
Machine description – quick overview .............................................................................................. 16
4.1
Front view .................................................................................................................................... 16
4.2
Rear view ..................................................................................................................................... 17
5
Design and function............................................................................................................................. 18
5.1
General ........................................................................................................................................ 18
5.2
Installation.................................................................................................................................... 19
5.3
Workpiece lead, general .............................................................................................................. 19
5.4
Machine cooling ........................................................................................................................... 19
5.5
Mains connection ......................................................................................................................... 20
5.5.1
Mains configuration ...................................................................................................... 20
5.6
Intermediate hose package connection ....................................................................................... 21
5.7
Shielding gas supply .................................................................................................................... 22
5.7.1
Connecting the shielding gas supply............................................................................ 22
5.8
Connection for workpiece lead .................................................................................................... 24
6
Maintenance, care and disposal......................................................................................................... 25
6.1
General ........................................................................................................................................ 25
6.2
Maintenance work, intervals ........................................................................................................ 25
6.2.1
Daily maintenance tasks .............................................................................................. 25
6.2.2
Monthly maintenance tasks.......................................................................................... 25
6.2.3
Annual test (inspection and testing during operation) .................................................. 25
6.3
Maintenance work........................................................................................................................ 26
6.4
Disposing of equipment ............................................................................................................... 26
6.4.1
Manufacturer's declaration to the end user .................................................................. 26
6.5
Meeting the requirements of RoHS ............................................................................................. 26
7
Rectifying faults ................................................................................................................................... 27
7.1
Customer checklist....................................................................................................................... 27
7.2
Check the machine type setting................................................................................................... 28
7.2.1
Setting the machine type.............................................................................................. 28
7.3
Resetting the control (Reset all) .................................................................................................. 29
