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background image

Machine description – quick overview

Rear view

099-004991-EW501

26.09.2011

17

4.2

Rear view

Figure 4-2

Item Symbol Description

0

1

Securing elements for shielding gas cylinder (strap/chain)

2

Key button,

Automatic cutout

Wire feed motor supply voltage fuse
(press to reset a triggered fuse)

3

7-pole connection socket
Wire feed unit control lead

4

Earth cable connecting (PE)
Connection of green-yellow earth cable from the intermediate tube package

5

Connector plug, welding current "+"
Welding current connection on wire feed unit

6

Mains connection cable

7

Cooling air outlet

8

Bracket for shielding gas cylinder

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Содержание Saturn 351 DG

Страница 1: ... Welding machine GB Saturn 351 DG Observe additional system documents 099 004991 EW501 26 09 2011 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warranty www ewm group com ...

Страница 2: ...other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation operation usage and maintenance of the equipment An incorrectly performed installation can result in materia...

Страница 3: ...15 4 Machine description quick overview 16 4 1 Front view 16 4 2 Rear view 17 5 Design and function 18 5 1 General 18 5 2 Installation 19 5 3 Workpiece lead general 19 5 4 Machine cooling 19 5 5 Mains connection 20 5 5 1 Mains configuration 20 5 6 Intermediate hose package connection 21 5 7 Shielding gas supply 22 5 7 1 Connecting the shielding gas supply 22 5 8 Connection for workpiece lead 24 6 ...

Страница 4: ...ing instructions 4 099 004991 EW501 26 09 2011 8 Technical data 30 8 1 Saturn 351 DG 30 9 Accessories 31 9 1 General accessories 31 9 2 Options 31 10 Appendix A 32 10 1 Setting instructions 32 11 Appendix B 33 11 1 Overview of EWM branches 33 ...

Страница 5: ...ol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general warning symbol The risk is explained using a symbol on the edge of the page CAUTION Working and operating procedures which must be followed precisely to avoid damaging or destroying t...

Страница 6: ...escription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Interruption in the menu display other setting options possible Tool not required do not use Tool required use ...

Страница 7: ...ipment sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event of unauthorised interference Appoint only skil...

Страница 8: ...es or lighters Keep appropriate fire extinguishing equipment to hand in the working area Thoroughly remove any residue of flammable substances from the workpiece before starting welding Only continue work on welded workpieces once they have cooled down Do not allow to come into contact with flammable material Connect welding leads correctly CAUTION Noise exposure Noise exceeding 70 dBA can cause p...

Страница 9: ...r suspend all conductive power source components like casing transport vehicle and crane frames so they are insulated Do not place any other electronic devices such as drillers or angle grinders etc on the power source transport vehicle or crane frames unless they are insulated Always put welding torches and electrode holders on an insulated surface when they are not in use Mains connection Requir...

Страница 10: ...The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following see also EN 60974 10 Appendix A Mains control signal and telecommunication lines Radios and televisions Computers and other control systems Safety equipment The health of neighbouring persons especi...

Страница 11: ... during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to EN 60974 A2 Set up and transport the machine on level solid ground Secure add on parts using suitable equipment Replace damaged wheels and their fixing elements Fix external wire feed units during transport avoid uncontrolled rotation Damage due to supply lines not being disconnected During transport supply...

Страница 12: ... shielding gas cylinders tool boxes wire feed units etc Avoid jerky movements when raising or lowering Use shackles and load hooks of the appropriate size m i n 1 m m i n 1 m 75 Fig Lifting principle Risk of injury due to unsuitable ring screws In case of improper use of ring screws or the use of unsuitable ring screws persons can be seriously damaged by falling equipment or add on components The ...

Страница 13: ...es of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet clear Observe the minimum distance ...

Страница 14: ...ne with proper usage and by trained or expert staff Do not modify or convert the equipment improperly 3 1 Applications 3 1 1 MIG MAG standard welding Metal arc welding using a wire electrode whereby gas from an external source surrounds the arc and the molten pool to protect them from the atmosphere 3 2 Use and operation solely with the following machines Saturn drive 41L M1 02 Saturn drive 41L M2...

Страница 15: ...tted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Welding in environments with increased electrical hazards In compliance with IEC DIN EN 60974 VDE 0544 the machines can be used in environments with an increased electrical hazard 3 3 4 Service documents spare parts and circuit diagrams DANGER Do n...

Страница 16: ... 0 1 Lifting lug 2 Carrying handle 3 Signal light Functional error On when excess temperature detected 4 Main switch machine on off 5 Welding voltage step switch To set the welding voltage 6 Cooling air inlet 7 Connection socket workpiece lead Hard choke tapping 8 Connection socket workpiece lead Medium choke tapping 9 Wheels guide castors 10 Wheels fixed castors ...

Страница 17: ...utomatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse 3 7 pole connection socket Wire feed unit control lead 4 Earth cable connecting PE Connection of green yellow earth cable from the intermediate tube package 5 Connector plug welding current Welding current connection on wire feed unit 6 Mains connection cable 7 Cooling air outlet 8 Bracket for shielding gas cylinde...

Страница 18: ...injury due to moving parts The wire feed units are equipped with moving parts which can trap hands hair clothing or tools and thus injure persons Do not reach into rotating or moving parts or drive components Keep casing covers closed during operation Risk of injury due to welding wire escaping in an unpredictable manner Welding wire can be conveyed at very high speeds and if conveyed incorrectly ...

Страница 19: ...ne must not be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and level and provide sufficient lighting for the place of work Safe operation of the machine must be guaranteed at all times 5 3 Workpiece lead general CAUTION Risk of burns due to incorrect connection of the workpiece lead Paint rus...

Страница 20: ...uctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration NOTE The machine may be connected to a three phase system with four conductors and an earthed neutral conductor a three phase system with three conductors of which any one can be earthed e g the outer conductor Figure 5 1 Legend Item Designation Colour code L1 Outer cond...

Страница 21: ...nt Welding current connection on wire feed unit 5 Earth cable connecting PE Connection of green yellow earth cable from the intermediate tube package Insert the plug on the welding current lead into the welding current connection socket and lock Screw the eyelet of the earth lead on to the connecting nipple of the earth lead Insert cable plug on the control lead into the 7 pole connection socket a...

Страница 22: ...inder Do not attach any element to the shielding gas cylinder valve Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compressed air Avoid heating the shielding gas cylinder CAUTION Faults in the shielding gas supply An unhindered shielding gas supply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum we...

Страница 23: ...Pressure regulator 2 Shielding gas cylinder 3 Output side of the pressure regulator 4 Cylinder valve Place the shielding gas cylinder into the relevant cylinder bracket Secure the shielding gas cylinder using a securing chain Tighten the pressure regulator screw connection on the gas bottle valve to be gas tight ...

Страница 24: ... 4 Item Symbol Description 0 1 Workpiece 2 Connection socket workpiece lead Choke tapping soft 3 Connection socket workpiece lead Hard choke tapping Insert cable plug on the workpiece lead into the connection socket for workpiece lead 1 or 2 depending on the application or shielding gas used and lock by turning to the right ...

Страница 25: ...red Gas tubes and their switching equipment solenoid valve Gas cylinder securing elements Operating message safety and adjustment devices Functional test Other general condition 6 2 2 Monthly maintenance tasks Casing damage front rear and side walls Wheels and their securing elements Transport elements strap lifting lugs handle Selector switches command devices emergency stop devices voltage reduc...

Страница 26: ...opean provisions guideline 2002 96 EG of the European Parliament and the Council of January 27th 2003 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the equipment must be collected separately This machine is to be placed for disposal or recycling in the waste ...

Страница 27: ...Inching wire electrodes chapter Check settings and correct if necessary a Worn wire rolls Check and replace if necessary a Wire feed motor without supply voltage automatic cutout triggered by overloading Reset triggered fuse rear of the power source by pressing the key button a Kinked hose packages Extend and lay out the torch hose package a Wire guide core or spiral is dirty or worn Clean core or...

Страница 28: ...orrect this setting tyP 00 Saturn 251 tyP d00 Saturn 256 tyP 01 Saturn 301 tyP r01 Mira 301 M2 xx tyP 02 Saturn 351 tyP d02 Wega 351 Saturn 351 DG tyP d03 Wega 401 451 tyP d04 Wega 501 601 7 2 1 Setting the machine type Operating element Action Result 1 x Switch off the welding machine Press and hold both buttons 1 x Switch on the welding machine Anl is shown on the display m min Whilst Anl is bei...

Страница 29: ...ng All user settings will be overwritten with factory settings and must therefore be checked afterwards or set up again After resetting the machine control to the factory settings it is essential that the machine type used is checked and reset if necessary Operating element Action Result 1 x Switch off the welding machine t2 t1 Press and hold both buttons 1 x Switch on the welding machine rES is s...

Страница 30: ...C 350 A 60 DC 250 A 100 DC 220 A Open circuit voltage 15 5 V 37 5 V Mains connection lead H07RN F4G2 5 Mains voltage tolerances 3 x 400 V 15 to 15 Frequency 50 60 Hz Mains fuse slow blow safety fuse 3 x 25 A Max connected power 16 kVA Recommended generator power 21 5 kVA Cos ϕ 0 95 Insulation class protection classification H IP 23 Ambient temperature 20 C to 40 C Machine torch cooling Temperature...

Страница 31: ...H 2X1 4 2M Gas hose 094 000010 00001 GS16L G1 4 SW 17 Pilot static tube 094 000914 00000 GS25L G1 4 SW 17 Pilot static tube 094 001100 00000 AK300 Adapter for K300 basket coil 094 001803 00001 5POLE CEE 32A M Machine plug 094 000207 00000 9 2 Options Type Designation Item no ON FILTER S Retrofit option dirt filter for air inlet 092 002090 00000 ON FSB WHEELS S Retrofit option for locking brake for...

Страница 32: ... 4 0 7 2 5 6 0 10 1 10 9 0 11 2 15 7 0 10 2 1 2 4 9 0 8 2 5 4 0 11 2 5 4 0 9 1 10 4 0 9 2 1 6 2 4 0 7 1 3 2 0 12 2 3 8 0 9 1 9 1 0 8 2 6 0 0 8 23 2 0 16 2 10 6 0 12 2 20 5 0 13 2 19 2 0 11 2 1 0 6 2 0 9 2 7 7 0 12 2 11 9 0 12 2 17 4 0 11 2 1 2 5 8 0 9 2 6 3 0 12 2 6 8 0 11 2 11 7 0 10 2 1 6 4 0 0 9 1 3 2 0 12 2 4 8 0 11 2 9 6 0 9 2 8 0 0 8 23 2 0 16 2 12 8 0 13 2 23 6 0 16 2 21 3 0 12 2 1 0 7 1 0 ...

Страница 33: ...Appendix B Overview of EWM branches 099 004991 EW501 26 09 2011 33 11 Appendix B 11 1 Overview of EWM branches ...

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