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Operating instructions

Welding machine

Phoenix 404 Progress puls TGD

Observe additional system documents!

099-008717-EW501

24.03.2011

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Содержание Phoenix 404 Progress puls TGD

Страница 1: ...machine GB Phoenix 404 Progress puls TGD Observe additional system documents 099 008717 EW501 24 03 2011 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for...

Страница 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Страница 3: ...creased electrical hazards 14 3 3 4 Service documents spare parts and circuit diagrams 14 4 Machine description quick overview 15 4 1 Front view 15 4 2 Rear view 16 5 Design and function 17 5 1 Genera...

Страница 4: ...Manufacturer s declaration to the end user 29 6 5 Meeting the requirements of RoHS 29 7 Rectifying faults 30 7 1 Customer checklist 30 7 2 Error messages power source 31 7 3 Resetting JOBs welding ta...

Страница 5: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Страница 6: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Страница 7: ...s and burns on contact Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switchin...

Страница 8: ...ith flammable material Connect welding leads correctly Risk of accidents if these safety instructions are not observed Non observance of these safety instructions is potentially fatal Carefully read t...

Страница 9: ...suspend all conductive power source components like casing transport vehicle and crane frames so they are insulated Do not place any other electronic devices such as drillers or angle grinders etc on...

Страница 10: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Страница 11: ...ble for transport by hand only The machine may not be lifted by crane or suspended CAUTION Risk of tipping There is a risk of the machine tipping over and injuring persons or being damaged itself duri...

Страница 12: ...s of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient...

Страница 13: ...ess drive 4L 3 2 Applications 3 2 1 MIG MAG standard welding Metal arc welding using a wire electrode whereby gas from an external source surrounds the arc and the molten pool to protect them from the...

Страница 14: ...ted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Welding in environments with increased electrical...

Страница 15: ...MIG MAG welding welding current connection for the welding torch MIG MAG cored wire welding workpiece connection MMA welding workpiece connection 4 Machine feet 5 Connection socket welding current MIG...

Страница 16: ...ey button Automatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse 3 Cooling air outlet 4 Cooling air inlet Connection socket welding current 5 MIG MAG welding Welding curr...

Страница 17: ...ing current connections are not locked connections and leads heat up and can cause burns if touched Check the welding current connections every day and lock by turning in clockwise direction if necess...

Страница 18: ...ce of work Safe operation of the machine must be guaranteed at all times 5 3 Machine cooling To obtain an optimal duty cycle from the power components the following precautions should be observed Ensu...

Страница 19: ...ctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration NOTE The machine may be connected to a three phase system with four cond...

Страница 20: ...tube package may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Check the strain relief function by pulling in all d...

Страница 21: ...Description 0 1 Wire feed unit 2 Intermediate tube package 3 Connection socket 7 pole Connection for peripheral devices with digital interface welding current connection socket 4 MIG MAG cored wire we...

Страница 22: ...UTION Faults in the shielding gas supply An unhindered shielding gas supply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a...

Страница 23: ...ent lead should be connected to the welding current socket and the workpiece lead should be connected to the welding current socket Observe the information from the electrode manufacturer Figure 5 5 I...

Страница 24: ...The cap must be replaced if faulty or if lost NOTE The remote controls are operated via the 19 pole remote control connection socket analogue or the 7 pole remote control connection socket digital dep...

Страница 25: ...ed surface 5 9 1 Connecting the electrode holder and workpiece lead Figure 5 6 Item Symbol Description 0 1 Workpiece 2 Electrode holder 3 Connection socket welding current 4 Connection socket welding...

Страница 26: ...5 s Select rinse tube package Shielding gas flows continuously until the Gas Test button is pressed again 5 10 3 Setting the shielding gas quantity Welding process Recommended shielding gas quantity...

Страница 27: ...y after the power source is switched on 5 11 1 PC Interfaces CAUTION Equipment damage or faults may occur if the PC is connected incorrectly Not using the SECINT X10USB interface results in equipment...

Страница 28: ...ing elements Operating message safety and adjustment devices Functional test Other general condition 6 2 2 Monthly maintenance tasks Casing damage front rear and side walls Transport rollers and their...

Страница 29: ...pean provisions guideline 2002 96 EG of the European Parliament and the Council of January 27th 2003 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must...

Страница 30: ...Inching wire electrodes chapter Check settings and correct if necessary a Worn wire rolls Check and replace if necessary a Wire feed motor without supply voltage automatic cutout triggered by overload...

Страница 31: ...olant level Top up the coolant Leak in the coolant circuit rectify the leak and top up the coolant Coolant pump is not working check excess current release on air cooling unit Err 5 x Error WF unit WF...

Страница 32: ...customised welding parameters that are stored will be replaced by the factory settings 7 3 1 Resetting a single JOB JOB LIST JOB LIST m min Figure 7 1 Display Setting selection Reset to factory settin...

Страница 33: ...settings 099 008717 EW501 24 03 2011 33 7 3 2 Resetting all JOBs JOB LIST JOB LIST m min Figure 7 2 Display Setting selection Reset to factory settings The RESET will be done after pressing the butto...

Страница 34: ...0 A Duty cycle at 25 C ambient temperature 60 400 A 100 330 A Load alternation 10 min 60 DC 6 min welding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50...

Страница 35: ...ting cable 092 000201 00000 FRV20 L 7POL Extension connecting cable 092 000201 00001 9 4 General accessories Type Designation Item no 5POLE CEE 32A M Machine plug 094 000207 00000 DM1 32L MIN Manomete...

Страница 36: ...ewm group com EWM HIGHTEC WELDING Kunshan Ltd 10 Yuanshan Road Kunshan New High tech Industry Development Zone Kunshan Jiangsu 215300 People s Republic of China Tel 86 512 57867 188 Fax 182 www ewm g...

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