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EVERLAST

POWERPLASMA S SERIES

Operator

’

s Manual for the PowerPlasma S Series

(60

100 Amp Models)

Safety, Setup and General Use Guide

IGBT

PHASE

Rev. 5 0 000330-18

everlastwelders.com

877

755

9353

Specifications and Accessories subject to change without notice.

329 Littlefield Ave. South San Francisco, CA 94080 USA

PAC

60-100 Amp S Series IGBT Inverter Platform Plasma Cutters

Содержание PowerPlasma 100S

Страница 1: ...odels Safety Setup and General Use Guide CC IGBT 1 PHASE Rev 5 0 000330 18 everlastwelders com 1 877 755 9353 Specifications and Accessories subject to change without notice 329 Littlefield Ave South...

Страница 2: ...ccurate and current information possible at the time of publica tion this manual is intended to be a general guide and not intended to be exhaustive in its content re garding safety welding or the ope...

Страница 3: ...pport available through the main company head quarters available in your country For best service call the appropriate support line and follow up with an email In the event you do not reach a live per...

Страница 4: ...forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast We...

Страница 5: ...en for the safe use of the machine but also to assist in obtaining the best perfor mance out of your unit Do not operate this unit until you have read this manual and you are thoroughly familiar with...

Страница 6: ...equipment If no protection is availa ble exclude them from the work area Even brief exposure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldin...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is obtained Stop work completely and see...

Страница 8: ...n Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed...

Страница 9: ...Section 1 iPT 60 80 100 Torch Work Clamp NOTE Accessory and consumable style and quantities are subject to change without notice Regulator Assembly with Bracket PowerPlasma 60S 80S 100S Consumable St...

Страница 10: ...y Cut Thickness Hand Torch 5 8 1 1 1 4 Recommended Daily Maximum Average Cut Thickness CNC 3 8 5 8 7 8 Rated Maximum Quality Cut 10 12 IPM Steel 1 1 1 4 1 3 8 Max Severance Cut 3 IPM Steel 1 1 4 1 7 1...

Страница 11: ...it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the possibility of electrocution or shock Never operate in s...

Страница 12: ...12 QUICK SETUP AND USE GUIDE Section 2 QUICK SETUP GUIDE CONNECTIONS WORK TORCH CENTRAL CONNECTOR...

Страница 13: ...RELEASE TUBING PRESS GENTLY ON PLASTIC COLLAR SO THAT IT COMPRESSES INTO HOUSING AND THEN PULL TUBING OUT GREEN GROUND 220 240V 1 PHASE NOTE WHEN ASSEMBLING AIR REGULATOR NOTICE THE MARKINGS THAT ARE...

Страница 14: ...USED FOR AUTOMOTIVE PAINTING DAMAGE DONE TO THE TORCH AND THE PLASMA CUTTER INCLUDING BUT NOT LIMITED TO SHORTING CORROSION AND DETERIORATION OF IN TERNAL LINES AND COMPONENTS AS A RESULT OF EXCESS MO...

Страница 15: ...E 2 AIR PRESSURE OK TO CUT 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 4 AMP CONTROL 5 CENTRAL CONNECTOR FUSE 7 WORK 9 2T 4T LOCK 10 PILOT ARC OPERATION 11 AIR...

Страница 16: ...ow time of 1 second post flow for every 10 amps is suggested 9 2T 4T Trigger lock 2T 4T 2T is the normal position while cutting To operate simply press and hold the switch and cut nor mally Release th...

Страница 17: ...S INLET 1 220 V 1 220 VAC 2 2 POLE POWER SWITCH 5 HF GROUND BOLT 4 GAS INLET 3 POWER CABLE 1 220 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 1 CNC CONNECTION 6 REGULATOR...

Страница 18: ...s are shipped with a standard NEMA 6 50P plug Always consult a licensed electrician who is aware of local codes before attempting any wiring of the welder or of the power supply circuits Everlast is n...

Страница 19: ...16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be done only...

Страница 20: ...Lowering the air pressure below 65 psi to try to get the torch to cut will only re sult in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3 secon...

Страница 21: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Страница 22: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Страница 23: ...23 torch appendix A Ipt 60 OPTIONAL...

Страница 24: ...24 Ipt 60 torch appendix A...

Страница 25: ...25 torch appendix B Ipt 80 80m Upto60Seconds OPTIONAL FOR CNC OPTIONAL...

Страница 26: ...26 torch appendix B IPT 80 80M...

Страница 27: ...27 PowerPlasma 100S OPTIONAL FOR CNC Upto60Seconds OPTIONAL torch appendix c IPT 100 100M...

Страница 28: ...28 torch appendix c IPT 100 100M...

Страница 29: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Страница 30: ...market consumables Drag cutting Wrong cutting technique Premature wear on consumables Short consumable life Uneven wear of consumables melting of cup Moisture oil contamination of consumable Excessive...

Страница 31: ...t 1 8 of thickness use 20 amps 2 After the first 1 8 add 10 amps for every 1 8 after that 3 For Stainless and Aluminum use settings that are 40 higher Note about pilot arc operation The pilot arc is n...

Страница 32: ...32...

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