Everlast Power MTS 160 Скачать руководство пользователя страница 6

SAFETY PRECAUTIONS 

These safety  precautions are for protection of  safety and health.  Failure to 
follow these  guidelines may result  in serious injury or death.  Be careful to 
read and follow all cautions and warnings. Protect yourself and others.

  

Welding and cutting  processes produce high levels of ultraviolet (UV) radiation that 
can cause severe skin burn and damage. There are other potential hazards involved 
with welding such as severe burns and respiratory related illnesses.  Therefore ob-
serve the following to minimize potential accidents and injury: 
 
Use appropriate safety glasses with wrap around shields while in the work area, even 

under welding helmets to protect your eyes from flying sparks and debris. When chip-
ping slag or grinding, goggles and face shields may be required. 

 

When welding or cutting, always use an approved shielding device, with the correct 

shade of filter installed.  Always use a welding helmet in good condition.  Discard any 
broken or cracked filters or helmets. Using broken or cracked filters or helmets can 
cause severe eye injury and burn. Filter shades of no less than shade 5 for cutting 
and no less than shade 9 for welding are highly recommended.  Shades greater than 9 
may be required for high amperage welds. Keep filter lenses clean and clear for maxi-
mum visibility.  It is also advisable to consult with your eye doctor should you wear 
contacts for corrective vision before you wear them while welding. 

 
Do not allow personnel to watch or observe the welding or cutting operation unless 
fully protected by a filter screen, protective curtains or equivalent protective equip-
ment. If no protection is available, exclude them from the work area.  Even brief expo-
sure to the rays from the welding arc can  damage unprotected eyes. 
 
Always wear hearing protection because welding and cutting can be extremely noisy.  
Ear protection is necessary to prevent hearing loss.  Even prolonged low levels of 

noise has been known to create long term hearing damage.  Hearing protection also 
further protects against hot sparks and debris from entering the ear canal and doing 
harm. 
 
Always wear personal protective clothing.  Flame proof clothing is required at all 
times.  Sparks and hot metal can lodge in pockets, hems and cuffs. Make sure loose 
clothing is tucked in neatly. Leather aprons and jackets are recommended.  Suitable 

welding jackets  and coats may be purchased made from fire proof material from 
welding supply stores. Discard any burned or frayed clothing. Keep clothing away 
from oil, grease and flammable liquids. 
 
Leather boots or steel toed leather boots with rubber bottoms are required for ade-
quate foot protection.  Canvas, polyester and other man made materials often found 
in shoes will either burn or melt.  Rubber or other non conductive soles are necessary 

to help protect from electrical shock. 
 
Flame proof and insulated gauntlet gloves are required whether welding or cutting or 
handling metal.   Simple work gloves for the garden or chore work are not sufficient.  
Gauntlet type welding gloves are available from your local welding supply companies.  
Never attempt to weld with out gloves.  Welding with out gloves can result in serious 
burns and electrical shock.  If your hand  or body parts comes into contact with the 

arc of a plasma cutter or welder, instant and serious burns will occur.  Proper hand 
protection is required at all times when working with welding or cutting machines! 
 
 

Содержание Power MTS 160

Страница 1: ...1 Rev 1 0 0701 11 EVERLAST POWER MTS 160 and 200S Operator s Manual for the Power MTS 160 200 Safety Setup and General Use Guide CC CV MULTI PROCESS WELDER GMAW GTAW SMAW...

Страница 2: ...tions and Settings Front Panel Overview Rear Panel Overview Side Panel Overview Wire Roll Installation Front Panel Detail Description Rear Panel Detail Description Side Panel Detail Description MIG Dr...

Страница 3: ...nce technical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly if off hours...

Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Страница 5: ...unit Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...eep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed fo...

Страница 9: ...AST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 160 No EN IEC60974 1 DC 25 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30...

Страница 10: ...RLAST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 200S No EN IEC60974 1 DC 25 200 A X 25 60 100 U0 V 58 I2 200 A 115 A 90 A U2 DC 10 200 A X 25 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 170 A X...

Страница 11: ...ere characteristic The relation between the rated loading voltage and welding current I A 0 100 60 90 X The relation between duty cycle and welding current for MIG160 115 160 Volt Amp Characteristic W...

Страница 12: ...le the unit is in operation offering instant welding response 1 3 Installation and Wiring The basic construction of the PowerMTS is rugged and durable and is considered ideal for circumstances where m...

Страница 13: ...OW RATE 023 0 6 25 110 040 063 1 0 1 6 15 20 CFH 7 10 lpm 030 0 8 35 160 200 040 128 1 0 3 2 20 25 CFH 10 14 lpm 035 0 9 45 160 200 040 128 1 0 3 2 20 30 CFH 10 16 lpm 040 1 0 45 160 200 050 25 1 2 6...

Страница 14: ...ic Feature of 200S only 4 Wave Form Control MIG Inductance Current Rise Time MTS 160 and 200S 5 Negative Connector MIG Work Clamp TIG Torch Stick Work Clamp 6 TIG Torch Switch Control 7 Positive Conne...

Страница 15: ...LECTRICIAN FOR PROPER WIRING AND LOCAL CODES NOTE WELDER WIRE COLOR MAY NOT AGREE WITH THE WIRE COLOR FOUND IN OUTLET REAR VIEW BACK PANEL WHITE 120V HOT LEG GREEN 120V HOT LEG GREEN YELLOW STRIPE GRO...

Страница 16: ...ver Reassemble and tighten roller If larger roller is needed contact Everlast 5 Thread straightened wire over grooves in lower drive roll fully through until it begins to start threading into the gun...

Страница 17: ...performance that is similar to or identical to the unit he she is accustomed to using as well The arc pitch will change as the wave form is adjusted go ing from a pitched whine to a frying sizzle All...

Страница 18: ...an overcurrent over voltage or under voltage condition has occurred the L E D will light Allow the unit to cool while running until the light goes off or for 10 minutes before resetting the welder If...

Страница 19: ...ball up trying to feed if too much re sistance is met Too little tension will result in wire slipping and fast wear on the drive com ponents Note that while welding aluminum the tension is absolutely...

Страница 20: ...added for detail and explanation of assembly 7 8 9 10 1 2 3 4 5 6 NO Parts Qty NO Parts Qty 1 Wire feed motor 1 10 Locking thumb screw 1 2 Key 1 11 Tensioning Spring 1 3 Feed roller 1 12 Reel Retaini...

Страница 21: ...de Wear eye protection 3 Blow the wire feed mechanism and reel housing out with dry compressed air 4 Reassemble components Tighten the contact tip and contact tip s adapter to spanner tightness The li...

Страница 22: ...1 6 Collet Holder 1 7 Ceramic Cup 5 6 or 7 1 8 Tungsten customer supplied 0 9 Torch Cable 1 10 Torch Handle Blue ergo handle std not pictured 1 11 Torch Switch Built into ergo handle separate on stra...

Страница 23: ...re will not jam or birds nest while feeding 4 Select the filler wire type Fe Steel Al Aluminum Ss Stainless Steel MTS 200S 5 Select 2T or 4T function 2T is simply press and hold the torch trigger to s...

Страница 24: ...T or 2T mode with the selector button 4 If using 4T mode select down slope time by rotating the knob to increase decrease default time 5 Adjust amps with amp control knob 6 Start arc as depicted above...

Страница 25: ...justment is available 5 Use the arc force control to select the desired arc characteristics creating the desired arc characteristic and amp response needed to maintain the arc Cellulose electrodes wil...

Страница 26: ...on rollers Increase tension The drive roller doesn t fit the diameter of weld wire Change roller or wire size to match Wire Spool is damaged Change out wire spool Gun liner is jammed Repair or change...

Страница 27: ...27 APPENDIX A MAIN UNIT SCHEMATIC 4 3 2 1 D C B ZBYQ OC1 OC2 QD2 QD1 AC 1 AC 3 2 4 GDN AC1 AC2 24V OUT OUT Switch Power Supply Fan GAS NTC Motor PCB Control PCB...

Страница 28: ...28 NOTES...

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