Everlast Power MTS 160 Скачать руководство пользователя страница 18

18 

control also results in a change of amps.

 

12. 

 2T/4T Torch Trigger Selector. 

The torch trig-

ger function is designed to operate for both 
MIG and TIG functions.   To operate in 2T 
mode, the trigger on either the MIG or TIG 
torch should be simply held down.  The 4T 
function operates as a torch “latch” in MIG 
mode that locks the MIG torch on without 
needing to hold the trigger.  To operate 4T in 
the MIG mode, simply press the torch trigger 
and hold it down until the arc starts.  To lock it 
on, release the trigger and weld without hold-
ing the trigger down. To stop, the trigger must 
be pressed again, and then released after 1-2 
seconds. The 4T function in TIG mode acts sim-
ilarly, but in conjunction with the down slope 
timer.  As the torch trigger is pressed for the 
second time, the trigger should be held in until 
the downslope timer completes its cycle. The 
the trigger may then be released to end the 
arc. Releasing before the down slope is fin-
ished will terminate the arc immediately.  

NOTE:  The unit will always default to 4T op-
eration each time the unit is powered on.

 

13. 

 

Process Selector.  

Each icon graphically repre-

sents each process for rapid eye acquisition 
when changing processes.  The top function 
represents MIG. The middle function repre-
sents Stick.  The bottom function represents 
TIG. 

Note: The unit will default to MIG each 

time the power is cycled on. 

14. 

Volt Display.  

The display displays MIG volts 

that are selected either through the automatic 
synergic function (200S) or through the manual 
adjustments made with the MIG Volt control 
knob.  The  function of the Volts display will 
change to reflect actual welding volts during 
welding.  This may reflect a slightly different 
voltage than selected.  This is normal and due 
to minor variations of arc length, power input 
etc.  The Volt meter also registers TIG and Stick 
voltage, though the voltage is non adjustable 
on these functions. 

15.

 

Power Indicator.   

This L.E.D.  should remain 

on while the switch is on.

 

16.

 

Duty Cycle/Overcurrent/Over or Under

-

Voltage Warning.

 When the duty cycle has 

been exceeded or an overcurrent, over-voltage 
or under-voltage condition has occurred, the 
L.E.D. will light.  Allow the unit to cool while 
running until the light goes off or for 10 
minutes before resetting the welder.  If condi-

tion persists check for loose wires or voltage 
supply problems.

 

 

Rear Panel: 

 
1. 

Gas Supply.  

Connect the  Gas regulator hose 

to this point via the brass fitting. (Regulator is 
customer supplied and not provided as stand-
ard equipment at time of publication.) 

2. 

Power Switch

.   

3. 

Power Input Cable.  

The MTS requires a 

220/240 V single phase 50/60 Hz power input.  
Do not attempt to hook to any other power 
configuration.  See page 13 for proper wiring 
instructions.  If used on a generator, the gener-
ator must labeled as “clean power” and pro-
vide a sine wave with less than 10% variation. 

 

Side Panel: 
 

1. 

Wire spool holder assembly.  

See page 21 for 

the detailed view.  Make note of the  correct 
assembly order of the rubber tension washers 
and spring.   

The order in which they are as-

sembled is important to be able to provide 
enough resistance to prevent  de-spooling of 
the wire.   

When inserting the spool , make 

sure the small tab on the inside of the spool 
holder is located in one of the recesses made 
into the spool, if any.   Tighten the outer hand 
nut after installing the wire spool so that the 
wire will not  continue to keep rolling after 
wire has stopped feeding.  Do not over tighten 
so that the drive rolls slip or the feeder strains 
to pull the wire. The  tensioner assembly can 
accommodate either 8” or 4”  spools of wire.  
However, the black  center adapter must be 
removed to use the smaller rolls.   

2. 

Polarity Buss Bar.  

Note the “+” and “-” sym-

bols located on the inside of the unit next to 
the buss bar terminals.  To change the polarity 
of the MIG torch, simply loosen the middle 
screw and remove the top and bottom screws 
on the terminals.  By pivoting the buss bar on 
the center, loosened screw., swing the buss 
bar into position over the desired polarity. Re-
install the screws, lining up the holes in the 
buss bar with the terminal.  Tighten all buss 
bar  screws.   Always remember to alter your 
work clamp to reflect the polarity change.  If  
the terminal buss bar is oriented to negative, 
then the work clamp should be in the “+” posi-

Setup Guide and component Identification 

Section 2 

Содержание Power MTS 160

Страница 1: ...1 Rev 1 0 0701 11 EVERLAST POWER MTS 160 and 200S Operator s Manual for the Power MTS 160 200 Safety Setup and General Use Guide CC CV MULTI PROCESS WELDER GMAW GTAW SMAW...

Страница 2: ...tions and Settings Front Panel Overview Rear Panel Overview Side Panel Overview Wire Roll Installation Front Panel Detail Description Rear Panel Detail Description Side Panel Detail Description MIG Dr...

Страница 3: ...nce technical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly if off hours...

Страница 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Страница 5: ...unit Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support...

Страница 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Страница 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Страница 8: ...eep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed fo...

Страница 9: ...AST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 160 No EN IEC60974 1 DC 25 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 160 A X 30...

Страница 10: ...RLAST MIG TIG STICK INVERTER f1 f2 1 S MODEL PowerMTS 200S No EN IEC60974 1 DC 25 200 A X 25 60 100 U0 V 58 I2 200 A 115 A 90 A U2 DC 10 200 A X 25 60 100 U0 V 58 I2 160 A 115 A 90 A U2 DC 10 170 A X...

Страница 11: ...ere characteristic The relation between the rated loading voltage and welding current I A 0 100 60 90 X The relation between duty cycle and welding current for MIG160 115 160 Volt Amp Characteristic W...

Страница 12: ...le the unit is in operation offering instant welding response 1 3 Installation and Wiring The basic construction of the PowerMTS is rugged and durable and is considered ideal for circumstances where m...

Страница 13: ...OW RATE 023 0 6 25 110 040 063 1 0 1 6 15 20 CFH 7 10 lpm 030 0 8 35 160 200 040 128 1 0 3 2 20 25 CFH 10 14 lpm 035 0 9 45 160 200 040 128 1 0 3 2 20 30 CFH 10 16 lpm 040 1 0 45 160 200 050 25 1 2 6...

Страница 14: ...ic Feature of 200S only 4 Wave Form Control MIG Inductance Current Rise Time MTS 160 and 200S 5 Negative Connector MIG Work Clamp TIG Torch Stick Work Clamp 6 TIG Torch Switch Control 7 Positive Conne...

Страница 15: ...LECTRICIAN FOR PROPER WIRING AND LOCAL CODES NOTE WELDER WIRE COLOR MAY NOT AGREE WITH THE WIRE COLOR FOUND IN OUTLET REAR VIEW BACK PANEL WHITE 120V HOT LEG GREEN 120V HOT LEG GREEN YELLOW STRIPE GRO...

Страница 16: ...ver Reassemble and tighten roller If larger roller is needed contact Everlast 5 Thread straightened wire over grooves in lower drive roll fully through until it begins to start threading into the gun...

Страница 17: ...performance that is similar to or identical to the unit he she is accustomed to using as well The arc pitch will change as the wave form is adjusted go ing from a pitched whine to a frying sizzle All...

Страница 18: ...an overcurrent over voltage or under voltage condition has occurred the L E D will light Allow the unit to cool while running until the light goes off or for 10 minutes before resetting the welder If...

Страница 19: ...ball up trying to feed if too much re sistance is met Too little tension will result in wire slipping and fast wear on the drive com ponents Note that while welding aluminum the tension is absolutely...

Страница 20: ...added for detail and explanation of assembly 7 8 9 10 1 2 3 4 5 6 NO Parts Qty NO Parts Qty 1 Wire feed motor 1 10 Locking thumb screw 1 2 Key 1 11 Tensioning Spring 1 3 Feed roller 1 12 Reel Retaini...

Страница 21: ...de Wear eye protection 3 Blow the wire feed mechanism and reel housing out with dry compressed air 4 Reassemble components Tighten the contact tip and contact tip s adapter to spanner tightness The li...

Страница 22: ...1 6 Collet Holder 1 7 Ceramic Cup 5 6 or 7 1 8 Tungsten customer supplied 0 9 Torch Cable 1 10 Torch Handle Blue ergo handle std not pictured 1 11 Torch Switch Built into ergo handle separate on stra...

Страница 23: ...re will not jam or birds nest while feeding 4 Select the filler wire type Fe Steel Al Aluminum Ss Stainless Steel MTS 200S 5 Select 2T or 4T function 2T is simply press and hold the torch trigger to s...

Страница 24: ...T or 2T mode with the selector button 4 If using 4T mode select down slope time by rotating the knob to increase decrease default time 5 Adjust amps with amp control knob 6 Start arc as depicted above...

Страница 25: ...justment is available 5 Use the arc force control to select the desired arc characteristics creating the desired arc characteristic and amp response needed to maintain the arc Cellulose electrodes wil...

Страница 26: ...on rollers Increase tension The drive roller doesn t fit the diameter of weld wire Change roller or wire size to match Wire Spool is damaged Change out wire spool Gun liner is jammed Repair or change...

Страница 27: ...27 APPENDIX A MAIN UNIT SCHEMATIC 4 3 2 1 D C B ZBYQ OC1 OC2 QD2 QD1 AC 1 AC 3 2 4 GDN AC1 AC2 24V OUT OUT Switch Power Supply Fan GAS NTC Motor PCB Control PCB...

Страница 28: ...28 NOTES...

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