Everlast Cyclone 262 Скачать руководство пользователя страница 4

4

 

THANK YOU!  We appreciate you as a valued customer and hope that you will enjoy years of use from your welder.  We work to please the customer by 
providing a well supported, quality product.  

To make sure that you receive the best quality ownership experience, please see below for important infor-

mation and time sensitive details.

 

What to do right now:

 

1.

 

Print your receipt from your confirmation email that should have been sent to you after your purchase and put it up for safe keeping. If you do not 
have one, contact us at 1

-

877

-

755

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9353 (US customers) or 1

-

905

-

570

-

1818 (Canadian Customers). You will need this if anything should ever 

happen for original owner verification (if bought as a gift, original receipt will still be needed, or explanation sent to Everlast).   

 

2.

 

Read this manual!  A large number of tech and service calls are a result of not reading the manual from start to finish.  Do not just scan or casually 
peruse this manual. There are different features and functions that you may not be familiar with, or that may operate differently than you expect.  
Even if you have expertise in the field of welding, you should not assume this unit operates like other brands or models you have used.

 

3.

 

Carefully unpack and inspect all items immediately.  Look for missing or damaged items.  Please report any issues within 48 hours (72 hours on 
weekend or holidays) of receiving your product,.  Take pictures if you are able and contact us at 1

-

877

-

755

-

9353, ext. 207 if any issue is discov-

ered between 9 am and 5 pm Eastern Time M

-

F (US customers) or at 1

-

905

-

570

-

1818 (Canadian Customers) between 9am and 4 pm weekdays 

except on Fridays when hours are from 9 am to 12pm Eastern.  If outside of the US or Canada, contact your in

-

country/or regional distributor di-

rect at their service number.  

 

What to do within the next 2

-

3 days:

 

1.

 

Make sure your electrical system is up to date and capable of handling the inrush and rated current of the unit.  Consult and use a licensed and 
knowledgeable electrician. If you have downloaded this manual in expectation of delivery, get started now.

 

2.

 

Make sure this machine is plugged in, turned on, and tested with every process and major feature, checking for proper function.  You have a 30 
day period to test and thoroughly check out the operation of this unit under our 30 day satisfaction period. If something is wrong, this policy co-
vers shipping on the unit (30 day satisfaction policy applies to the USA only for the 48 lower states and D.C., territories and provinces are exclud-
ed) or any incidental parts that may be needed to resolve any issue. After this 30 day period, if you find something wrong with the unit, you will not 
receive the benefit of free shipping back and forth to resolve this issue.  Your unit is still covered under the 5 year parts/labor warranty, but ship-
ping is covered by the customer after the 30 day period is over.  The first 30 days of operation with any electronic item is the most critical and if 
any issue will happen, it will often happen during this time.  This is why it is very important that you put this unit to work as soon as possible.  Any 
issue should be reported within 48 hours (72 if on the weekend or holiday). Everlast will not be liable for any shipping after that time.

 

What to do within the next 30 days: 

 

Visit our website (US customers).  Go to www.everlastwelders.com.  Navigate to the resources tab  and to the 

product registration

” 

page to register 

your product.  While keeping your receipt/proof of purpose is still required for verification of ownership, registering will help us keep your details 
straight and establish a chain of ownership. Don

t worry, though, your warranty is still valid if you can

t do this.  Remember: Always keep your receipt 

even if you register.  You may want to staple a copy to your manual.

 

What to do if you have a warranty issue or problem with the unit:

 

1.

 

Unplug the unit.  (Also do this before any maintenance or cleaning is done.)  

 

2.

 

Do not attempt a self

-

repair until authorized by an Everlast representative. This does not include performing routine maintenance such as point gap 

adjustments or regular internal cleaning. Any third party repairs are not covered under warranty, and can further damage your unit. 

 

3.

 

Within 24

-

48hours, (or by the next working business day) you must contact U.S. tech support at 1

-

877

-

755

-

9353 ext 207(U.S. hours are 9 am to 

5pm Eastern for tech support and 9 am to 5 pm Pacific for the business/sales office). If you are in Canada contact 1

-

905

-

570

-

1818 (Canada hours 

are 9am to 4pm M

-

Th, 9am to 12pm Fri).  Although phone contact is preferred to establish a warranty claim, you may send an email to 

[email protected] (US) or [email protected] (Canada) along with your contact information and brief explanation of the issue and 
ask for a follow up call. If you contact us via phone, and you do not reach a live person, please leave a brief message with the nature of your prob-
lem and your contact information. You should expect a call back within 24 hours. It is also a good idea to follow up the message with an email.

 

4.

 

Be prepared with as much information as possible when you talk with a tech advisor, including a details of the failure, settings, and application of 
the unit. 

NOTE: A Proof

-

Of

-

Purchase (receipt) is required before returning the unit for warranty or before warranty parts can be sent to you.

 

 

5.

 

Keep in mind that, you may be asked to check a few basic things.  Before you call, having a screwdriver and volt/ohm meter at hand is a good idea 
and will save time.  Many issues can be resolved over the phone. If the issue cannot be resolved over the phone/email, you may be given an op-
tion to return the unit, or have a part shipped to you, at Everlast

s discretion. Keep in mind, you may be asked questions that seem basic, or ele-

mentary to your knowledge base.  These are not meant to question your knowledge, but rather to make sure nothing is overlooked.  However the 
tech chooses to proceed, please cooperate with the process, even if you think you know what the cause or issue is. You may be asked to check 
something or open the unit during the diagnosis. This does not void the warranty! Opening the unit is a part of routine maintenance and cleaning. 
This is an important step. The willingness of the customer to work with tech support can save lots of time and accelerate the warranty process.  For 

Содержание Cyclone 262

Страница 1: ...USA North America Everlast Power Equipment 240V 1Ph Welders Plasma Cutters Multi Process Safety Setup and General Use Guide For The Cyclone 262 FUNCTION MIG Stick Welder PURCHASE DATE MODEL NAME SERI...

Страница 2: ...GETTING STARTED UNPACKING YOUR UNIT AND INSPECTION 14 CONNECTING YOUR UNIT TO THE POWER SOURCE AND WIRING INFORMATION 15 SHIELDING GAS REGULATORS AND TORCH INSTALLATION AND POLARITY INFORMATION 16 INS...

Страница 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Страница 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Страница 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Страница 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Страница 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding cutting poses shock and electrocution risks Keep this we...

Страница 8: ...s vapor are harmful and can lead to organ failure and death If degreasing of a part is necessary use Acetone or an approved pre weld cleaner Use the proper personal protec tive equipment PPE when hand...

Страница 9: ...Minimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Страница 10: ...R P M doesn t drop or com pletely shut down with the unit plugged in For best practice do not start or stop the generator with this unit plugged in even if it is turned off Unplug the unit before shut...

Страница 11: ...ith a heat sensor located on a heat sink near the critical power components of the welder If the operating temperature of the unit is exceeded welding output will stop and an over temperature warning...

Страница 12: ...ult of the high frequency interference that is possible with the operation of the inverter switching and operation the HF service bolt should be connected directly to a 12 gauge wire that is bonded di...

Страница 13: ...is not controlled by a timer Rather a heat sensor located on a heat sink near the critical power components of the welder signals overheat If the operating temperature of the unit is exceeded welding...

Страница 14: ...mounted handle Screws may be found in the consumable bag If present remove the cap screws from the center of the machine and install the center handle and install the handle If screws are not pre inst...

Страница 15: ...onsult and or employ a locally licensed electrician be fore installing this unit to make sure all national and local codes are followed Do not wire connections for this machine if you are not qualifie...

Страница 16: ...throughout the industry However in the industry this unit is designed to be used with 98 2 Ar CO2 blend when welding Stainless Steel While there are other gas choices such as TriMix this is typically...

Страница 17: ...be correct in polarity Drop open the cover on the left side of the MIG to access the wire spool and feeder Just above the feeder the are two terminal lugs The lower is positive and the upper is negati...

Страница 18: ...larity or affect the stick welding function If the MIG gun is removed when welding in Stick mode the cable connecting the wire feeder under the cover to the polarity terminal can remain in place The t...

Страница 19: ...g When not in use keep these spares put up where moisture and dust cannot get to them They will rust if not used and stored properly The top drive rolls are actually idler rolls used to hold tension a...

Страница 20: ...erent types of wires require different tensions There is no exact tension that works for all wire types However for steel wire you will generally tension to at least 3 to 3 5 on the dial Wire diameter...

Страница 21: ...35 50 Type For Stick connect to the Torch For MIG this remains vacant For Flux Cored connect the work clamp 4 Negative Terminal DINSE 35 50 Type For Stick connect to the work clamp For MIG connect to...

Страница 22: ...a 1 phase connection to the unit Use Black for L1 White for L2 and Green for ground not neutral use Red is not typically used in wiring a welder circuit This is in accordance with North American code...

Страница 23: ...ge or adjust The actual direction may go either up and down or left and right depending upon the function level you are adjusting or selecting 9 PowerSet The PowerSet function when selected enters a s...

Страница 24: ...ers will bright en and will be able to be adjusted Of course if you continue to navi gate completely through the left or right side functions and parame ters you will eventually cycle back to the defa...

Страница 25: ...m If the program needs to be fine tuned the set tings may be adjusted or changed while in use However if changes are made to the program unless the program is resaved these set tings will not be autom...

Страница 26: ...r the wire until after the arc is started This improves the arc starting ability This indicator reminds you whether you have it selected or not 6 Wire Feed Speed Indicator Adjust with Right adjustment...

Страница 27: ...eft Up and Down navigation keys to navigate and highlight turn green this setting Use the left adjustment knob to turn the setting on or off In Flux Cored mode this feature will be unavailable and be...

Страница 28: ...side adjust ment This is the default setting If no adjustment is made to selected functions or parameters the machine will automatically default back to the Amperage setting after 4 to 5 seconds 6 Arc...

Страница 29: ...will illuminate This will activate the Pow erSet Screen for the process you are using Each process allows the use of PowerSet Once activated you will be ready to begin entering the information you ne...

Страница 30: ...such as Pre Post Flow or Inductance simply copy the suggested settings into manual mode You are then free to make any adjustment you need to any parameter or function permitted In Stick PowerSet mode...

Страница 31: ...ht Hold the torch more vertical with less than a 15 degree deviation from vertical and reduce stick out of wire to 3 8 or less If this still does not help reduce the wire speed Some spatter is normal...

Страница 32: ...such as grease should be done before welding Stick welding is more forgiving of rust and mill scale but when MIG welding contaminates will result in porosity and inclusions in the weld weakening it I...

Страница 33: ...er can later be ground or cut off However in many cases a plain open root can be used as a backer plate adds to the time and labor involved A knife edge is also acceptable so long as the joint is full...

Страница 34: ...ance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This balances the heat on both sides of t...

Страница 35: ...hange A spool gun is the preferred method to weld Aluminum but a polymer liner may be used with guns10ft and under to weld aluminum In this case you will need to change the standard liner intended for...

Страница 36: ...80 for best results The arc force control setting will vary from person to per son as well with different rod angles positions and arc lengths all factoring into the arc force control performance If...

Страница 37: ...el speed Allow the metal to fill the puddle as the rod travels forward Be sure to try to separate the difference between the slag and the molten pool of metal The slag will coalesce behind the puddle...

Страница 38: ...a rag to clean metal 6 Weld quality is poor Weld is dirty oxidized or porous Drafty conditions The welder is located on the workpiece and is blowing gas off due to fan activity Solenoid is sticking F...

Страница 39: ...to under 3 8 for short circuit 5 Porosity of the Weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas High flow rate of shielding gas Possible gas leaks internally or exter...

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