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Operator

’

s Manual

Publish Date: 8

2022

EVCYCLONE262 Rev. 1

USA/North America

©Everlast Power Equipment

240V 1Ph

Welders, Plasma Cutters, Multi

Process

Safety, Setup and General Use Guide For The

Cyclone 262

FUNCTION: MIG/Stick Welder

PURCHASE DATE:

MODEL NAME:

SERIAL NUMBER:

OPTIONAL ACCESSORY SERIAL NUMBER:

200A

275A

Содержание Cyclone 262

Страница 1: ...USA North America Everlast Power Equipment 240V 1Ph Welders Plasma Cutters Multi Process Safety Setup and General Use Guide For The Cyclone 262 FUNCTION MIG Stick Welder PURCHASE DATE MODEL NAME SERI...

Страница 2: ...GETTING STARTED UNPACKING YOUR UNIT AND INSPECTION 14 CONNECTING YOUR UNIT TO THE POWER SOURCE AND WIRING INFORMATION 15 SHIELDING GAS REGULATORS AND TORCH INSTALLATION AND POLARITY INFORMATION 16 INS...

Страница 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Страница 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Страница 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Страница 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Страница 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding cutting poses shock and electrocution risks Keep this we...

Страница 8: ...s vapor are harmful and can lead to organ failure and death If degreasing of a part is necessary use Acetone or an approved pre weld cleaner Use the proper personal protec tive equipment PPE when hand...

Страница 9: ...Minimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Страница 10: ...R P M doesn t drop or com pletely shut down with the unit plugged in For best practice do not start or stop the generator with this unit plugged in even if it is turned off Unplug the unit before shut...

Страница 11: ...ith a heat sensor located on a heat sink near the critical power components of the welder If the operating temperature of the unit is exceeded welding output will stop and an over temperature warning...

Страница 12: ...ult of the high frequency interference that is possible with the operation of the inverter switching and operation the HF service bolt should be connected directly to a 12 gauge wire that is bonded di...

Страница 13: ...is not controlled by a timer Rather a heat sensor located on a heat sink near the critical power components of the welder signals overheat If the operating temperature of the unit is exceeded welding...

Страница 14: ...mounted handle Screws may be found in the consumable bag If present remove the cap screws from the center of the machine and install the center handle and install the handle If screws are not pre inst...

Страница 15: ...onsult and or employ a locally licensed electrician be fore installing this unit to make sure all national and local codes are followed Do not wire connections for this machine if you are not qualifie...

Страница 16: ...throughout the industry However in the industry this unit is designed to be used with 98 2 Ar CO2 blend when welding Stainless Steel While there are other gas choices such as TriMix this is typically...

Страница 17: ...be correct in polarity Drop open the cover on the left side of the MIG to access the wire spool and feeder Just above the feeder the are two terminal lugs The lower is positive and the upper is negati...

Страница 18: ...larity or affect the stick welding function If the MIG gun is removed when welding in Stick mode the cable connecting the wire feeder under the cover to the polarity terminal can remain in place The t...

Страница 19: ...g When not in use keep these spares put up where moisture and dust cannot get to them They will rust if not used and stored properly The top drive rolls are actually idler rolls used to hold tension a...

Страница 20: ...erent types of wires require different tensions There is no exact tension that works for all wire types However for steel wire you will generally tension to at least 3 to 3 5 on the dial Wire diameter...

Страница 21: ...35 50 Type For Stick connect to the Torch For MIG this remains vacant For Flux Cored connect the work clamp 4 Negative Terminal DINSE 35 50 Type For Stick connect to the work clamp For MIG connect to...

Страница 22: ...a 1 phase connection to the unit Use Black for L1 White for L2 and Green for ground not neutral use Red is not typically used in wiring a welder circuit This is in accordance with North American code...

Страница 23: ...ge or adjust The actual direction may go either up and down or left and right depending upon the function level you are adjusting or selecting 9 PowerSet The PowerSet function when selected enters a s...

Страница 24: ...ers will bright en and will be able to be adjusted Of course if you continue to navi gate completely through the left or right side functions and parame ters you will eventually cycle back to the defa...

Страница 25: ...m If the program needs to be fine tuned the set tings may be adjusted or changed while in use However if changes are made to the program unless the program is resaved these set tings will not be autom...

Страница 26: ...r the wire until after the arc is started This improves the arc starting ability This indicator reminds you whether you have it selected or not 6 Wire Feed Speed Indicator Adjust with Right adjustment...

Страница 27: ...eft Up and Down navigation keys to navigate and highlight turn green this setting Use the left adjustment knob to turn the setting on or off In Flux Cored mode this feature will be unavailable and be...

Страница 28: ...side adjust ment This is the default setting If no adjustment is made to selected functions or parameters the machine will automatically default back to the Amperage setting after 4 to 5 seconds 6 Arc...

Страница 29: ...will illuminate This will activate the Pow erSet Screen for the process you are using Each process allows the use of PowerSet Once activated you will be ready to begin entering the information you ne...

Страница 30: ...such as Pre Post Flow or Inductance simply copy the suggested settings into manual mode You are then free to make any adjustment you need to any parameter or function permitted In Stick PowerSet mode...

Страница 31: ...ht Hold the torch more vertical with less than a 15 degree deviation from vertical and reduce stick out of wire to 3 8 or less If this still does not help reduce the wire speed Some spatter is normal...

Страница 32: ...such as grease should be done before welding Stick welding is more forgiving of rust and mill scale but when MIG welding contaminates will result in porosity and inclusions in the weld weakening it I...

Страница 33: ...er can later be ground or cut off However in many cases a plain open root can be used as a backer plate adds to the time and labor involved A knife edge is also acceptable so long as the joint is full...

Страница 34: ...ance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This balances the heat on both sides of t...

Страница 35: ...hange A spool gun is the preferred method to weld Aluminum but a polymer liner may be used with guns10ft and under to weld aluminum In this case you will need to change the standard liner intended for...

Страница 36: ...80 for best results The arc force control setting will vary from person to per son as well with different rod angles positions and arc lengths all factoring into the arc force control performance If...

Страница 37: ...el speed Allow the metal to fill the puddle as the rod travels forward Be sure to try to separate the difference between the slag and the molten pool of metal The slag will coalesce behind the puddle...

Страница 38: ...a rag to clean metal 6 Weld quality is poor Weld is dirty oxidized or porous Drafty conditions The welder is located on the workpiece and is blowing gas off due to fan activity Solenoid is sticking F...

Страница 39: ...to under 3 8 for short circuit 5 Porosity of the Weld Discolored weld color Tungsten is discolored Low flow rate of shielding gas High flow rate of shielding gas Possible gas leaks internally or exter...

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