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17

 

Testing Wire

-

Feed Operation and MIG Gun Installation

 

After inspecting the unit for power up, it is necessary to confirm wire feed opera-
tion.  This is a simple process that requires you to install the MIG gun on the unit.   
To install the MIG gun: 

 

• 

Locate  the MIG gun in the accessory box.  Uncoil the gun and straighten it 
out.  

 

• 

Refer to the drawing below. Line up the Euro

-

Connector on the end of the 

gun with the connector on the unit, making sure the protruding pins are 
lining up with the corresponding hole.  

 

• 

Once the pins are lined up, push the connector in until it is seated.  Hand 
tighten the collar nut clockwise.  Do not overtighten or use tools. 

 

• 

Once the nut is tight, gently shake the connector to confirm that the gun is 
fully seated and the nut is still tight.  

 

After you install the MIG gun, set the wire speed knob to maximum.  Open the MIG 
door so that you can see the drive feeder mechanism.  Set the wire feed control to 
the maximum setting.  Pull the trigger to check that the drive mechanism is turning.  
If it does not turn, check the MIG gun connection once again.  If the drive wheel 
fails to rotate, contact technical support for further assistance.

 

Selecting Polarity

 

Choosing the correct polarity for the welding process that you are welding 
is, important.  Without the correct polarity, weld quality and weldability of a 
metal will be an issue.  Incorrect polarity can also cause undesirable oper-
ation of the welder such as excess spatter, birds nesting of the wire, 
electrode sticking, excessive consumable wear, and arc instability.   

 

See the following images to determine which polarity should be used with 
your process. 

 

 

 

 

 

 

 

MIG/Spool Gun Installation

 

 

Setup Guide 

Getting Started 

MIG/Spool Gun (Gas) Po

 

 

NOTICE: The Spool Gun attaches to the gun connection and the center  control connector.

 

Work Clamp (

-

)

 

 To Wire Feeder (+)

 

MIG or Spool Gun

 

MIG Flux

-

Cored (Gasless) Polarity 

 

NOTICE: This unit is for use with gasless, self

-

shielded wire only. This unit is not intended 

for use with Gas Shielded Flux

-

cored Wire (FCAW

-

G).

 

Work Clamp (+)

 

 To Wire Feeder (

-

)

 

MIG Gun

 

 

Rotate nut clockwise (hand tight).

 

MIG Gun Connector

 

Содержание CYCLONE 140E

Страница 1: ...th America Everlast Power Equipment GMAW FCAW 120V 1 Phase Welders Plasma Cutters Multi Process Safety Setup and General Use Guide FUNCTION 140A MIG Welder with PowerSet Mode PURCHASE DATE WELDER SERI...

Страница 2: ...DYING TO WELD POLARITY AND PANEL CONNECTIONS 17 WIRE SPOOL INSTALLATION 18 DRIVE ROLL INFORMATION HOW TO FEED THE WIRE THROUGH THE MIG GUN 19 TENSIONING AND TRIMMING THE WIRE 20 COMPONENT IDENTIFICATI...

Страница 3: ...sation or business by any Everlast employee or subsidiary The owner of this product assumes all liability for its use and maintenance Everlast Power Equipment INC does not warrant this product or this...

Страница 4: ...s unit to work as soon as possible Any issue should be reported within 48 hours 72 if on the weekend or holiday Everlast will not be liable for any shipping after that time What to do within the next...

Страница 5: ...cessories are covered by a separate warranty and detailed infor mation can also be found at the link above Canada Customers Only For full details on the 3 year parts and labor warranty terms of sale a...

Страница 6: ...use this machine until proper training has been received While accidents are never planned preventing an accident requires careful planning Stay alert Please carefully read this manual before you ope...

Страница 7: ...reinforced or steel toe leather shoes and long sleeved flame resistant clothing i e denim Do not wear Poly Nylon blend materials DANGER Welding poses shock and electrocution risks Keep this welding e...

Страница 8: ...ipment in the area being welded The heating of this cleaner and its residue will create highly toxic phosgene gas Small amounts of this vapor are harmful and can lead to organ failure and death If deg...

Страница 9: ...inimize direct skin and eye exposure to this intense form of radiation by using proper PPE and sun screen where appropriate CAUTION Do not allow bystanders Do not allow others without proper Personal...

Страница 10: ...sine wave or square wave generators and inverters converters UPS that do not produce sine wave output is prohibited and doing so will also void the warranty Use only with generators inverters convert...

Страница 11: ...el If a duty cycle event is regis tered do not turn the unit off Allow the welder to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and...

Страница 12: ...r to continue to run at idle for at least 10 15 minutes until the temperature has fallen enough to reset the sensor and over temperature warning light Even if the unit resets allow the unit to cool fo...

Страница 13: ...l not be accepted unless Everlast is contacted and informed of such delay and reason for such a required delay ie Overseas in deployment CHECK FOR GAS LEAKS Be sure to check for gas leaks before attem...

Страница 14: ...ntered around wiring an outlet for service with a welding machine The National Electric Code under Article 630 has developed specific regulations for wiring electrical service for welding equipment Th...

Страница 15: ...t connection The residue and debris may get into the gas solenoid Install the cylinder on the cart or chain it to the wall closest to the welder Do not overtighten If leaks persist remove regulator fr...

Страница 16: ...ave some hidden porosity in your welds creating weak welds Always change the cylinder out when gas levels reach 75 psi NOTICE If you are planning on welding during holidays or during week ends always...

Страница 17: ...Pull the trigger to check that the drive mechanism is turning If it does not turn check the MIG gun connection once again If the drive wheel fails to rotate contact technical support for further assis...

Страница 18: ...e installed so that the wire unwraps and feeds from the bottom of the spool It should never be installed so the wire comes over the top When installed properly the spool will turn counter clock wise S...

Страница 19: ...ng make sure that the square locating key is not dismounted If the key falls out replace it before replacing the drive roll Guiding the Wire Through the Feeder and Gun Once the wire spool has been ins...

Страница 20: ...llow the process below and refer to the following illustration Turn the unit on and pull the trigger so that the wire extends approximately 1 beyond the gas nozzle Find a small block of wood such as a...

Страница 21: ...8 approximate dia This cable and DINSE connector is used to select the polarity of the wire feeder This connects internally to the wire feeder to supply power to the torch The unit will not weld witho...

Страница 22: ...ets Other markets may use a hose barb connection 3 Fan location Periodically check for proper fan function and cleanliness 4 HF Ground Service Bolt For use in a combined effort to mitigate any electri...

Страница 23: ...num in manual mode when spool gun is selected or for stainless if it is to be used 3 Parameter Input Selection Buttons These buttons are used to select the parameters for the PowerSet mode The left bu...

Страница 24: ...g without causing harm to the machine Using Manual Mode To use the mode 1 Choose the Gas Type Mode i e MIG25 MIG 100 or Flux Cored This is important You will always need to select this whether you int...

Страница 25: ...imited range Don t worry about not being able to fine tune the units setting enough The limited range accommodates plen ty of adjustment but it is designed to help prevent you from making a completely...

Страница 26: ...in Pow erSet mode that may cause poor weld results or unusable weld settings If you do not find satisfactory results in PowerSet mode use manual mode Why Are Some Choices Blocked in PowerSet Mode You...

Страница 27: ...16 Gauge 195 215 IPM 205 IPM 16 2 18 2 V 17 2 V MIG C100 030 14 Gauge 210 230 IPM 220 IPM 17 0 19 0 V 18 0 V MIG C100 030 1 8 250 270 IPM 260 IPM 18 0 20 0 V 19 0 V MIG C100 035 18 Gauge 153 173 IPM...

Страница 28: ...con should be heard The actual frying sound can vary somewhat and may have somewhat of a higher pitch whine to it If these sounds are present look at the arc to see if it is steady and producing low...

Страница 29: ...of a cursive e motion are best to begin with Other weave patterns can be used of course C s V S U s Trian gles and many more weave patterns can be used depending upon the application Weaves are employ...

Страница 30: ...oduced Joint Preparation DOUBLE J GROOVE V GROOVE 60 80 DOUBLE V GROOVE DOUBLE U GROOVE U GROOVE BEVEL GROOVE DOUBLE BEVEL GROOVE J GROOVE What Are the Different Kinds of Welds Besides a butt joint Fl...

Страница 31: ...a near vertical position A variance of 5 degrees or less is acceptable from side to side The purpose is to prevent the arc from being concentrated on one side of the weld joint or the other This bala...

Страница 32: ...correct length and size Internal unit fault or low input voltage Possible issue running on generator with dirty power Identify cause plug directly into the receptacle Cycle the switch one time If the...

Страница 33: ...or Check for kinks in tubing Increase post flow time Reduce stick out to less than 1 4 Increase gas nozzle size Clean metal thoroughly with approved metal cleaner or use acetone and a rag to clean met...

Страница 34: ...34...

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