EV-97 Eurostar SL Microlight Maintenance Manual GEN/EUR/04 Issue 4
3
Table of Contents
1.
Introduction............................................................................................................................... 5
2.
Aircraft Technical Description ................................................................................................... 5
2.1
General .............................................................................................................................. 5
2.2
Dimensions – Drawings...................................................................................................... 5
2.3
Basic dimensions ............................................................................................................... 6
2.4
Weight ................................................................................................................................ 6
2.5
Centre of Gravity ................................................................................................................ 6
2.6
Wing................................................................................................................................... 7
2.7
Horizontal Tail Unit ............................................................................................................. 7
2.8
Vertical Tail Unit ................................................................................................................. 7
2.9
Landing Gear ..................................................................................................................... 7
2.10
Wheels ............................................................................................................................... 7
2.10.1
Wheel Brakes .............................................................................................................. 8
2.11
Tyres .................................................................................................................................. 8
2.12
Cockpit ............................................................................................................................... 9
2.13
Additional Equipment List ................................................................................................... 9
2.14
Control Systems ................................................................................................................. 9
2.15
Flap Control ..................................................................................................................... 10
2.16
Elevator Trim .................................................................................................................... 11
2.17
Power Plant ...................................................................................................................... 11
2.18
Engine Operational Limits ................................................................................................ 13
2.19
Engine Mount ................................................................................................................... 13
2.20
Engine Cowlings .............................................................................................................. 13
2.21
Fuel System ..................................................................................................................... 15
2.22
Cooling System ................................................................................................................ 15
2.23
Cockpit Heating System ................................................................................................... 15
2.24
Ventilation ........................................................................................................................ 16
2.25
Electrical System.............................................................................................................. 16
2.26
Pitot-Static System ........................................................................................................... 16
2.27
Galaxy Balistic Rescue System GRS 6 473 SD B2 .......................................................... 16
2.28
Stall Warner ..................................................................................................................... 17
3.
Aircraft Assembly and Disassembly of Major Parts ................................................................. 17
3.1
Wing................................................................................................................................. 17
3.2
Horizontal Tail Unit (HTU) ................................................................................................ 19
3.3
Vertical Tail Unit ............................................................................................................... 19
4.
Inspections and Scheduled Maintenance ............................................................................... 19
4.1
Pre-Flight Inspection ........................................................................................................ 19
4.2
Post-flight inspection ........................................................................................................ 20
4.3
Periodic inspections ......................................................................................................... 20
4.3.1
Periodic inspection intervals ...................................................................................... 20
4.3.2
Periodic maintenance and inspection work sheets ..................................................... 20
4.3.3
Periodic Maintenance and Inspections. ..................................................................... 21
5.
Maintenance Procedures ........................................................................................................ 28
5.1
Rotax 912 UL engine ....................................................................................................... 28
5.2
Oil .................................................................................................................................... 28
5.3
Oil Draining ...................................................................................................................... 28
5.4
Oil Filter Replacement ...................................................................................................... 28
5.5
Coolant ............................................................................................................................ 28
5.6
Brake System ................................................................................................................... 29
5.6.1
Fluid Type .................................................................................................................. 29
5.6.2
Brake fluid refilling ..................................................................................................... 29
5.6.3
Brake fluid emptying .................................................................................................. 29
5.6.4
Brake Pad Replacement ............................................................................................ 29
5.6.5
Bleeding .................................................................................................................... 30
5.7
Control Surface Deflection Setting ................................................................................... 30
5.7.1
Aileron ....................................................................................................................... 32