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ESW4 Closed Circuit Coolers

Method of Shipment

ESW4 models are shipped with the top section(s) separate from the bottom section(s). These sections have mating flanges and

will join together in a waterproof joint when sealed and bolted together as described in the following instructions. Miscellaneous

items, such as sealer tape, hardware and any other required materials, are packaged and placed inside the pan for shipment. 
For 8.5’ (2.6m) wide units, the motors and drives are factory aligned and then shipped loose inside the basin section for mounting

during installation.  Refer to the “External Motor Installation” section in this bulletin.

Storage

Do not place tarps or other coverings over the top of the units if the units are to be stored before installation. Excessive heat can

build up if the units are covered, causing possible damage to the PVC eliminators, louvers or fill. For extended storage beyond six

months rotate the fan and fan motor shaft(s) monthly. Also, the fan shaft bearings should be purged and regreased prior to start-up.

International Building Code Provisions

The International Building Code (IBC) is a comprehensive set of regulations addressing the structural design and installation

requirements for building systems – including HVAC and industrial refrigeration equipment. As of June 2008, all 50 states plus

Washington D.C have adopted the International Building Code. The code provisions require that evaporative cooling equipment

and all other components permanently installed on a structure must meet the same seismic design criteria as the building. 
All items attached to the Evapco ESW4 Closed Circuit Cooler must be independently reviewed and isolated to meet applicable

wind and seismic loads. This includes piping, ductwork, conduit, and electrical connections. These items must be flexibly attached

to the Evapco unit so as not to transmit additional loads to the equipment as a result of seismic or wind forces. 

Structural Steel Support

Evapco recommends supporting the unit with two structural “I” beams that span the entire length of the unit*. These beams should

be located underneath the outer flanges of the unit. (See Figure 1). Mounting holes, 3/4” (19mm) in diameter, are located in the

bottom flange for bolting to the structural steel (see certified print for exact bolt hole location). Bolt the bottom section to the steel

support before rigging the top section. 
Beams should be sized in accordance with accepted structural practices. Maximum deflection of the beam under the unit not to

exceed 1/2” (13mm). Deflection may be calculated by using 55% of the operating weight as a uniform load on each beam (see

certified print for operating weight).
The supporting “I” beams should be level before setting the unit. Do not level the unit by shimming between the bottom flange and

the beams as this will not provide proper longitudinal support.
Support beams and anchor bolts are to be furnished by others. Always refer to certified print for unit weights, dimensions and

technical data.
Note: Consult IBC for required steel support layout and structural design.

Figure 1A

Plan Views

Figure 1B

End Elevations

A

8.5' to 14' WIDE 

MODELS

B

8.5' to 14' 

WIDE 

MODELS

* The Engineer of Record is ultimately responsible for the steel support design and may require additional cross beams based on loads.

Unit Footprint

A

B

8.5' x 6' (2.6m x 1.8m)

8' 5-1/2" (2,578mm)

5' 11-7/8" (1,826mm)

8.5' x 9' (2.6m x 2.7m)

8' 11-1/2" (2,731mm)

8' 5-1/2" (2,578mm)

8.5' x 12' (2.6m x 3.6m) 11' 11-3/4" (3,651mm) 8' 5-1/2" (2,578mm)
8.5' x 18' (2.6m x 5.5m)

18' 0" (5,486mm)

8' 5-1/2" (2,578mm)

12' x 12' (3.6m x 3.6m) 11' 11-3/4" (3,651mm)

11' 10" (3,607mm)

12' x 18' (3.6m x 5.5m)

18' 0" (5,486mm)

11' 10" (3,607mm)

14' X 22' (4.2m X 6.7m) 21' 11-3/4" (6,700mm)  13' 11-1/4" (4,250mm)

Table 1 

– ESW4 Supporting Steel Dimensions

Содержание ESW4

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Страница 2: ...electrical connections These items must be flexibly attached to the Evapco unit so as not to transmit additional loads to the equipment as a result of seismic or wind forces Structural Steel Support E...

Страница 3: ...e strain on the lifting devices See Table 2 for the minimum H dimension Bolt the bottom section to the steel support before rigging the top section of the unit The unit lifting devices should not be u...

Страница 4: ...the supporting steel and bolted in place the top flanges should be wiped down to remove any dirt or moisture Sealer tape should be placed over the mounting hole centerline on the side flanges along th...

Страница 5: ...r exists and for final positioning of the section For extended lifts safety slings should be provided under the section as described on page 6 2 OVERLAPPING LAYERS OF SEALER TAPE ON THE ENDS 1 LAYER O...

Страница 6: ...s to assure proper alignment lower the top section down onto the bottom section Place nuts and bolts in all four corner bolt holes Then continue to install the rest of the nuts and bolts working from...

Страница 7: ...section separate from the casing section the center of gravity of the fan section is heavily biased towards the location of the fan motor and major drive components In order to avoid lifting the fan...

Страница 8: ...match markings on each section i e A1 of bottom section should match up with A1 of top section Lower the upper section to within several inches of the bottom section making sure the two sections do no...

Страница 9: ...s supported from underneath by an X shaped support frame Set the support frame across the top of the discharge cylinder See Figure 13 and fasten to cylinder with 3 8 10mm bolts 3 Place the fan screen...

Страница 10: ...it for belt installation 7 Install Powerband belt K Figure 15 around fan sheave and motor sheave Tighten belt by adjusting nuts on J bolts Do not over tighten the belts The center of the belt should d...

Страница 11: ...a heater a low water cutout switch and a thermostat The heater is installed at the factory The low water cutout switch is shipped loose in the rigging box and will need to be screwed into the screw ti...

Страница 12: ...ing bolts A from the ladder mounting channels B on pan and casing sections 2 Loosen but do not remove the ladder bracket and assembly bolts C 3 Slide the ladder bracket assembly D over the ladder moun...

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Страница 14: ...installed on the discharge side of the pump and connected to a convenient drain In either case the bleed off valve should be fully open Strainer Check the strainers if applicable in the basin section...

Страница 15: ...tional arrows are placed on the side of the fan cylinder Maintenance Once the installation is complete and the unit is turned on it is important that it be properly maintained Maintenance is not diffi...

Страница 16: ...Water Level Control Probes Mounted in PVC standpipe Electronic Water Level Control PVC Standpipe Strapped Inside Unit Basin Shipping Location is Unit and Accessory Dependent External Service Platform...

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