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Operators manual

V 1.1 | June 2020

Magnetic drilling machine

TUBE.30

Содержание TUBE.30

Страница 1: ...mber Date of purchase Don t forget to register your machine at www euroboor com register only when registered you benefit from extended warranty Operators manual V 1 1 June 2020 Magnetic drilling machine TUBE 30 ...

Страница 2: ...ed to our customers and to the demands from the market Our vision is focused on developing innovative portable tools that add value for our customers and facilitate them in their daily work We never lose sight of sustainability time savings and cost savings Enjoy your new machine Before operating your new magnetic drilling machine please first read all instructions You find the instructions in thi...

Страница 3: ...2 7 Environmental 11 3 Preparation adjustment 12 3 1 Assembly 12 3 2 Prior to use 13 4 Using the machine 14 4 1 Control panel 14 4 2 Magnet base 14 4 3 Switching motor on and off 16 4 4 Tool lubrication 17 5 Working with operation tools 18 5 1 Annular cutters 18 5 2 Twist drills 19 5 3 Countersinks 19 6 Maintenance 20 7 Trouble shooting 22 8 Exploded view spare parts list 24 8 1 Exploded view 24 8...

Страница 4: ...ids gases or dust A magnetic drilling machine may create sparks which could ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a magnetic drilling machine Distractions can cause you to lose control Electrical safety 1 A magnetic drilling machine plug must match the outlet Never modify the plug in any way Do not us any adapter plugs 2 Avoid body contact with groun...

Страница 5: ...ou MUST wear ear and eye protection Machine use and care 1 When using the machine on non horizontal surfaces you must use cutting paste Do not use oil because the oil can drip into the motor unit 2 While operating the machine the annular cutter must be cooled and lubricated with high quality cutting lubricants 3 Always remove the slug from the annular cutter after each hole Caution the slug may be...

Страница 6: ... on a surface that is clear of shavings chips swarf and surface dirt Keep the magnet clean and free of debris and swarf Do not switch on the machine before checking whether the magnetic stand has been tightened firmly to the mounting surface Adjust the machine so cutter does not extend into the workpiece before drilling Do not perform any design assembly or construction activities on the workpiece...

Страница 7: ...entation certain residual risks cannot be avoided These are Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use Always try to reduce these risks as much as possible ...

Страница 8: ...protected environment as a machine for drilling countersinking and reaming of high precision holes in steel tubes and pipes using annular cutters twist drills and accessories recommended by EUROBOOR The magnetic drilling machine can be used horizontally vertically or overhead 2 2 Description and features image 2 1 ...

Страница 9: ...ty glasses 1 x pair of gloves 2 4 Serial number The serial number is mentioned on the machine 2 times engraved on the frame plus on the serial no sticker on the motor housing Additional serial no stickers are provided with the machine for your administration The serial number will help you and your sales point validate and identify the machine As example 302006001 breaks down to 30 20 06 001 Machi...

Страница 10: ...60 Hz 2 6 Symbols Symbol Term meaning Explanation Read documentation Be sure to read the documentation in this user manual and specifically the General safety instructions and Specific safety information Wear ear protection Use ear protection during operation Wear eye protection Use eye protection during operation Danger warning caution Read and apply the information in the adjacent text European ...

Страница 11: ...r minute Unit of measure for the revolutions 2 7 Environmental Separate collection This product must not be disposed of with normal household waste Separate collection of used products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate col...

Страница 12: ...ng used vertically 1 Hang the coolant tank A on the coolant tank holder 2 Position and tighten the attachment pin B 3 Connect the coolant hose C to the fitting on the gearbox Make sure the hose is connected fully and tightly 4 To disconnect the coolant hose press the blue ring on the connection and gently pull out the hose image 3 1 WARNING Do not use the lubrication system in vertical or overhead...

Страница 13: ...liquids or gases DO NOT let children come into contact with the machine Supervision is required when inexperienced operators use this machine Electrical safety The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate Your EUROBOOR magnetic drilling machine is designed in class I grounded according to EN 61029 1 Eart...

Страница 14: ...s Magswitch magnets allow for a much more efficient field on thinner material allowing more consistent tip forces The attachment force generated by the magnets depends on various factors Thickness of the material Material grade Pain or coating of the material the magnet is placed on Metal chips oil or other dirt under the magnet As guideline on regular construction steel Minimal required material ...

Страница 15: ...g action handles o For precise positioning partly around 90 clockwise this allows for some manoeuvrability o For drilling 180 clockwise see below image 4 3 If you are not able to rotate the handles to this position easily and fully not enough magnet force is generated and the machine is unsafe to use Check above mentioned possible factors and fix the cause of insufficient magnetic force before pro...

Страница 16: ...g action handle counter clockwise to the original off position image 4 5 4 3 Switching motor on and off Once the machine is plugged into the mains it is automatically put in standby mode and the motor can be started without any additional steps To switch the motor ON press the green button with marking I To switch the motor OFF press the red button with marking O Always allow the motor to run at l...

Страница 17: ...d more cutting fluid if the shavings metal chips become blue Vertical and overhead applications Dip the cutter in cutting paste or apply an appropriate spray WARNING Do not use the lubrication system in vertical or overhead drilling applications Instead use EUROBOOR cutting paste or spray Make sure to use only suitable cutting oil or fluid EUROBOOR offers a wide range of cutting lubricants for all...

Страница 18: ...nability can exist among material showing similar physical properties The drilling conditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the workpiece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leadin...

Страница 19: ...f is a sign of correct drilling speed and a well cooled sharp cutter Let the cutter do the job and give it time to cut the metal 9 Adjust the oil supply when necessary 10 Apply less pressure when the drill cuts through the material The slug will be pushed out of the cutter by the pilot pin 11 Turn the feed handles to put the motor in highest position and switch off the motor unit 12 Remove the bur...

Страница 20: ...r harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid Operation of the machine The machines operation must be checked to ensure that all components are working correctly Replace any defe...

Страница 21: ...ment Lubricating the feed travel The feed travel should be lubricated periodically with grease to ensure smooth operation Raise the motor unit to the highest position possible Lubricate the dove tail guide way at both sides Lubricate the gear rack After repeated use the gear rack may become loose If necessary adjust the self locking setscrews at the left side Tighten screws in series until the gea...

Страница 22: ...ent oil in gear box Motor humming big sparks and motor has no force Armature damaged burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor speed control unit Defective or loose magnet on top of armature Damaged or defective sensor speed control unit Damage to armature or field coil Damaged or defective carbon brushes Guiding takes a gr...

Страница 23: ...otation system free stroke too long Loose or defective gear rack Defective rotation system Motor suddenly stops Components loose or missing causing vibration Machine shifting on workpiece not attached Machine shifting with workpiece Unstable cutter arbor combination Dull cutter Cutter not suitable for workpiece Machine set to incorrect spindle speed Defective sensor or control unit ...

Страница 24: ...24 8 Exploded view spare parts list 8 1 Exploded view ...

Страница 25: ...25 ...

Страница 26: ...26 75 76 77 78 79 81 82 74 80 ...

Страница 27: ...27 ...

Страница 28: ...8x8 2 37 41 030E 5037 Spindle set ECO 30 1 42 030E 5042 Brass rail left 1 43 030E 5043 Brass rail right 1 44 020 0086 S M4x20 6 45 020 0101 M4x8 8 No Part no Description Qty 46 PP 30 2ET Back panel ECO TUBE 30 1 47 KSP MS M5x10 2 48 KSP M4 Tank holder ECO 30 S frame side 1 49 020 0081 End screw M6x16 1 50 020 0077 End Plate 1 51 030E 5051 Spring washer 1 52 030E 5052 2 Frame 1 53 020 0056 S Settin...

Страница 29: ...ck Connect 2015 1 202 020 0511 Bolt M5 x 10 3 203 IBO 10 200 Cutting oil IBO 10 0 2LTR 1 204 SAF 300 Protective gloves 1 205 SAF 400 Safety chain 1 mtr with lock 1 206 SAF 100 Safety goggles 1 207 SAF 200 Ear plugs 1 208 IMB US2 5 Allen key 2 5 mm 1 209 IMB US3 Allen key 3 0 mm 1 210 IMB US4 Allen key 4 0 mm 1 211 IMB US5 Allen key 5 0 mm 1 ...

Страница 30: ...30 8 3 Wiring diagram ...

Страница 31: ...This 12 month period can be extended to 24 months in total by registering the product on our website https euroboor com support register Service To maximise the lifetime of your EUROBOOR machine always use service and parts from an official EUROBOOR distribution channel Whenever in need of such always contact original point of sales or if no longer existent the distributor of EUROBOOR products in ...

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