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  14

Brush Inspection and Replacement 

CAUTION: 

Before 

Inspecting 

Brushes, 

Dis-connected The Machine From The Power 

Source. 

Brush  life  varies.  It  depends  on  the  load  on  the  motor.

Check  the  brushes  after  a  new  set  of  brushes  has  been 

installed. 

After the first check, examine them after about 10 hours of 
use until such time that replacement is necessary. 

The brush holder cap (A) as shown Fig.21 is located on the 
motor  housing  opposite  each  other.  Illustrates  one  of  the 
brushes  removed  for  inspection.  When  the  carbon  on 
either brush is worn to 6.35mm length of it either spring or 
shunt wire is burned or damaged in any way, replace both 
brushes.  If  the  brushes  are  found  serviceable  after 
removing, reinstall them in the same position as removed
as shown Fig.22. 

 

Maintenance and Lubrication 

Maintenance   

DANGER:

 Never put injury from lubricants on the 

blade while it is spinning. 

 

WARNING:

  To  avoid  injury  from  unexpected 

starting or electrical shock, unplug the power cord 
before working on the saw. 

Keep  the  tool  clean.  Remove  accumulated  dust  from 
working parts. 
Make sure that the tool operates properly, Periodically 
check screws and bolts for tightness. 
Feed oil at the oiling points once a month for extending 
machine service life (machine oil is suitable for the saw). 
Oiling point   

  Rotary part of shaft 

  Rotary part of vise 

  Slide way of vise 

Replacing Carbon Brushes 

The  carbon  brushes  furnished  will  last  approximately 
50hours  of  running  time  or  10,000  on/off  cycles.  Replace 
both  carbon  brushes  when  either  has  less  than  6.35mm 
length of carbon remaining. To inspect or replace brushes, 
first unplug the saw. Than remove the black plastic cap on 
the side of the motor (caution, this cap is spring loaded by 
the  brush  assembly).  Then  pull  out  the  brush.  Repeat  for 
the other side. To reassemble reverse the procedure. The 
ears  on  the  metal  end  of  the  brush  assemble  go  in  the 
same hole the carbon part fits into. Tighten the cap snugly 
but do not over tighten.

 

 

NOTE:

 To reinstall the same brushes, first make sure the 

brushes  go  back  in  the  way  they  came  out.  Otherwise  a 
break-in  period  will  occur  that  will  reduce  motor 
performance and in crease brush wear. 
 

Lubrication 

All  the  motor  bearings  in  this  tool  are  lubricated  with  a 
sufficient amount of high grade lubricant for the life of the 
unit under normal operation condition, therefore no further 
lubrication is required (see below).   

Infrequent Lubrication as Required: 

Chop  pivot:  Light  machine  oil  or  aerosol  will  penetrate 
from ends and junction points. Qualified service technician 
can remove pivot unstop to relieve spring tension in order 
to  drive  shaft  about  19mm  right.  Exposed  surfaces  are 
lubricated with automotive type oil. 
Central  pivot  of  guard:  Use  light  household  oil  (sewing 
machine  oil)  on  metal-to-metal  guard  contact  areas  as 
required for smooth, quiet operation. Avoid excess oil, to 
which cutting debris will cling and fire hazard from sparks 
could be caused. 

 

 

 

 

A

Fig.22

 

Fig.21

 

Содержание EDC.135

Страница 1: ...Manual EDC 135 Sawing Machine ...

Страница 2: ...nown ground Never remove the third prong 5 REMOVE ADJUSTING KEYS WRENCHES Have it a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it ON 6 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 7 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet location or expose them to rain Keep work area well lighted 8 KEEP CHILDR...

Страница 3: ...r other damage before operation Do not use blades which are damaged or deformed 16 SAW BLADE shall be carried in a holder whenever practicable 17 USE ONLY blade flanges specified for your machine 18 MAKE SURE blade is not contacting workpiece before switch is turned on 19 ALLOW the motor to come up to full speed before starting cut 20 AFTER TURNING MACHINE ON lower blade lightly until it comes wit...

Страница 4: ...ed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check...

Страница 5: ...ost motor troubles may be traced to loose or incorrect connections overload low voltage such as small size wire in the supply circuit or to overly long supply circuit wire Always check the connections the load and the supply circuit whenever motor doesn t work well Check wire sizes and length with the Wire Size Chart below Wire Sizes Note Make sure the proper extension cord is used and is in good ...

Страница 6: ...y check that all parts are included If you are missing any part do not assemble the saw Part or Assembly Q ty A Basic Saw Assembly 1 B Owners Manual 1 C Arbor Wrench stored on base 1 D Vise Handle 1 Carry Handle WARNING To avoid injury from unexpected starting or electrical shock do not plug the power cord into a power source outlet during unpacking and assembly This cord must remain unplugged whe...

Страница 7: ...r Before attempting to pick up the unit by the carrying handle always clamp the cut off saw power head in the down position using chain 2 as shown Fig 5 7 Protection Plate To protect our eyes been injured from the spar and iron filings occurred while cutting materials as shown Fig 6 8 Switch To turn the saw ON depress switch trigger To turn the saw OFF release switch trigger as shown Fig 6 9 Arbor...

Страница 8: ...blade cover B as shown Fig 9 3 Press in on arbor lock C as shown Fig 10 and rotate blade G by hand until the arbor lock C engaged 4 Using the provided arbor wrench loosen arbor screw E by turning it counter clockwise and remove arbor screw E outside blade flange F Push upper the big blade guard and remove the blade G as shown Fig 12 Do Not Remove Inside Blade Flange 5 Make sure the inside and outs...

Страница 9: ...mended accessories Follow the instructions that come with the accessories The use of improper accessories may cause risk of injury to persons Choose the right 350mm diameter metal cutting blade for the material and the type of cutting you plan to do Make sure the blade is undamaged and properly sharpened Observe the maximum speed marked on the saw blade With the saw unplugged push the power head a...

Страница 10: ...iece that is longer or wider than the basic Metal Cutting saw table or to help feed support or pull the workpiece Do not use this saw to cut pieces too small to let you easily hold the work with the clamp When cutting irregularly shaped workpieces plan your work so it will not slip and pinch the blade and be torn from the clamp Whenever Saw Is Running Warning Don t allow familiarity gained from fr...

Страница 11: ... support when cutting long heavy piece to prevent them from tipping the saw or falling down after they are cut 4 When transporting the saw secure the motor mount to the base to prevent damage 5 When cut off blade comes up to full speed push the handle to begin cutting It is important to cut with steady and even pressure Do Not Force in order to obtain a uniform cut WARNING To avoid injury from une...

Страница 12: ... pulled out or pushed in 3 Push screw handle C until front vise jaw E contacts the workpiece D 4 Flip thread nut A over to engage vice screw B and tighten screw handle C to securely clamp workpiece D in the vise Changing the Angle Bracket 1 Release screw A show as Fig 16 then push upper shown as Fig 17 2 Tighten the screw again then the cutting capacity would be larger Big Blade Guard and Small Bl...

Страница 13: ...r than recommended capacities may lead to motor burnout and possible electric shock Note Cutting through any cross sectional area of material thicker than 12 7 tends to load up the blade and this will cause your tool to work harder Applicable Blade Dimensions 355mm 14 Outer Diameter 25 4mm 1 hole diameter AT 45 Degrees AT 90 Degrees Work piecs Configuration Cross Section Maximum Cutting Capacity S...

Страница 14: ... carbon brushes furnished will last approximately 50hours of running time or 10 000 on off cycles Replace both carbon brushes when either has less than 6 35mm length of carbon remaining To inspect or replace brushes first unplug the saw Than remove the black plastic cap on the side of the motor caution this cap is spring loaded by the brush assembly Then pull out the brush Repeat for the other sid...

Страница 15: ...lace immediately Position work properly Lessen wheel pressure Power head won t fully rise or blade guard won t fully close 1 Lubrication needed 2 Part failure 3 Pivot spring or guard spring not replaced properly after service 4 Dirt sticking to stops See Lubrication section Inspect clean stops Blade binds jams burns workpiece Rough cuts 1 Improper operation 2 Dull blade 3 Improper blade See Basic ...

Страница 16: ...l cutting saw No Load Acceleration at handle When the vibration total value does not exceed 2 5 m s ah 1 47 m s2 Uncertainty K 1 5 m s2 Load Acceleration at handle Vibration emission value ah 2 46 m s2 Uncertainty K 1 5 m s2 Specification Model 51306 51306 1 Max Developed H P 3 3 Voltage 220 240 110 Amperes 9 5 20 Hertz Cycles 50 50 Phase Single Signle Rev Min RPM 1300 mm 1 1300 mm 1 Rated Input 2...

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