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Operating Instructions

Transponder-Coded Safety Switch CTP/CTA-L1/2-BP

(translation of the original operating instructions) 2537377-01-05/21

5. System status table CTP/CTA-L1/2-BP

Operating mode

Actuator/door position

Safety outputs FO1A and

FO1B

Guar

d locking signal OL

Door position signal OD

LED indicator

Output

State

ATE (gr

een)

DIA (r

ed) and diag

nostic signal OI

LOCK (yellow)

Self-test

off

5 Hz

Self-test after power-up

off

5 Hz

1 x

No communication with the BR/IO-Link Gateway

Normal operation

closed

Normal operation, door closed and locked

open

off

1 x

Normal operation, door open, ready for guard locking

closed

off

1 x in-

verse

Normal operation, door closed and

not

locked

open

off

1 x

Normal operation, door open

Teach-in operation

(only unicode)

open

off

3 x

Device in teach-in standby

closed

off

1 Hz

Teach-in operation

off



Positive acknowledgment after completion of teach-in

operation

Fault display

off

1 x

1 x in-

verse

Error in the teach-in operation (only unicode)

Actuator removed from the actuating range prior to the

end of the teach-in operation or faulty actuator detected

off

3 x

Read error

(e.g. actuator faulty)

off

4 x

Output fault

(e.g. short circuit, loss of switching ability)

off

5 x

Disabled actuator detected/environment error

off

Internal fault/plausibility error

Key to symbols

LED not illuminated

LED illuminated

1 x in-

verse

LED illuminated, briefly goes off 1 x

5 Hz

LED flashes at 5 Hz

3 x

LED flashes three times, and this is then repeated



LEDs flash alternately

Any state

When DIA flashes inversely once, the fault display can generally be reset by opening and closing the guard after remedying

the cause. If the fault is still displayed afterward, as well as for all other fault displays, briefly interrupt the power supply.

Contact the manufacturer if the fault display is not reset after restarting.

Important!

If you do not find the displayed device status in the system status table, this indicates an internal device

fault. In this case, contact the manufacturer.

Содержание 2-BP

Страница 1: ...EN Operating Instructions Transponder Coded Safety Switch with Guard Locking CTP CTA L1 2 BP Unicode Multicode ...

Страница 2: ...6 2 4 Escape release signal OER 8 6 2 5 Status signal OM 8 6 2 6 Locking element signal OLS 8 6 2 7 Communication connection C 9 6 3 Version CTP CTA Extended 9 6 4 Guard locking 9 6 4 1 Guard locking on version CTP CTA L1 9 6 4 2 Guard locking on version CTP CTA L2 9 6 5 Switching states 10 7 Manual release 11 7 1 Auxiliary release and auxiliary key release 11 7 1 1 Actuating auxiliary release 11 ...

Страница 3: ...uard locking control for variants with IMM connection 23 6 5 2 Guard locking control for variants without IMM connection 23 7 Setup 24 7 1 LED displays 24 7 2 Teach in function for actuator only for unicode evaluation 24 7 2 1 Actuator teach in 25 4 1 Functional check 25 4 1 1 Mechanical function test 25 4 1 2 Electrical function test 25 4 1 Factory reset 25 5 System status table CTP CTA L1 2 BP 2...

Страница 4: ...n e t www Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following ...

Страница 5: ... to EN ISO 12100 or relevant C standards Devices from this series are also suitable for process protection Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards Ì EN ISO 13849 1 Ì EN ISO 12100 Ì IEC 62061 Correct use includes observing the relevant requirements for installation and operation particularly based on the following s...

Страница 6: ...uator is located in the switch head prevention of inadvertent locking position faulty closure protection Ì Safety characteristics category Performance Level PFHD see chapter 6 Technical data on page 27 Control of guard locking for variants with IMP IMM connection If the device is used as guard locking for personnel protection the control of the guard locking must be regarded as a safety function T...

Страница 7: ...Safety components fulfill a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 Ì The switching operation must be triggered only by actuators designated for this purpose Ì Prevent bypa...

Страница 8: ...are switched off and the DIA LED illuminates red The occurrence of faults is detected at the latest on the next demand to close the safety outputs e g on starting 6 1 Guard lock monitoring All versions feature two safe outputs for monitoring guard locking The safety outputs FO1A and FO1B are switched off when guard locking is released 6 2 Monitoring outputs status bits Depending on version the sig...

Страница 9: ... locking remains active and the guard cannot be opened directly Important If the guard is open when the power supply is interrupted and is then closed guard locking is activated This can lead to persons being locked in unintentionally The actuator cannot be pulled out of the switch and the guard is locked as long as the guard locking pin is extended If a voltage is applied to the guard locking sol...

Страница 10: ...le see chapter 5 System status table CTP CTA L1 2 BP on page 26 All safety outputs signals and display LEDs are described there Guard closed and locked UA 0V Guard closed and not locked IMP IMM Guard open IMP IMM Voltage at guard locking solenoid CTP CTA L1 off on irrelevant Voltage at guard locking solenoid CTP CTA L2 on off irrelevant Safety outputs FO1A and FO1B on off off Guard locking signal ...

Страница 11: ...se the safety outputs to generate a stop command The guard locking signal OL is switched off the door position signal OD can assume an undefined state Open the guard and close it again after resetting the auxiliary release or auxiliary key release The device will then operate normally again Important Ì The actuator must not be under tensile stress during manual release Ì To prevent tampering the a...

Страница 12: ...ed or the misuse of the release function must be prevented in the control system Ì The release function meets all other requirements from EN ISO 14119 Ì The emergency release meets the requirements of Category B according to EN ISO 13849 1 2015 Ì Loss of the release function due to mounting errors or damage during mounting Ì Check the release function every time after mounting Ì Observe the notes ...

Страница 13: ...ignal OD can assume an undefined state Open the guard and close it again after resetting the escape release The device will then operate normally again 7 4 Wire front release bowden Release via a pull wire Depending on the type of attachment the wire front release can be used as an emergency release or escape release The following applies to non latching wire front releases If the release is to be...

Страница 14: ...re front release ensure that it operates smoothly Ì Observe the min bending radius 100 mm and minimize the number of bends Ì The switch is not allowed to be opened Ì Please observe the notes on the enclosed data sheets 8 Changing the approach direction The approach direction needs to be changed only if the switch is to be approached from the rear Proceed as follows 1 Remove the screws from the saf...

Страница 15: ...ew diameter for CTP devices is 4 mm for CTA devices 5 mm Secure the fixing material against loosening e g by means of medium strength positive screw locking Ì Protect the switch head against damage as well as penetrating foreign objects such as swarf sand and blasting shot etc Ì Observe the min door radii see chapter 6 5 1 Dimension drawing for actuator CTP CTA on page 34 Ì Observe the tightening ...

Страница 16: ...on unit connected must be positive switching as the two outputs on the safety switch deliver a level of 24 V in the switched on state Ì All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by other equivalent insulation measures PELV Ì All electrical outputs must have a...

Страница 17: ...ed 1 Note on the scope of the UL approval the devices have been tested as per the requirements of UL508 and CSA C22 2 no 14 protection against electric shock and fire 5 2 Safety in case of faults Ì The operating voltage UB and the solenoid operating voltage UIMP are reverse polarity protected Ì The safety outputs FO1A FO1B are short circuit proof Ì A short circuit between FO1A and FO1B is detected...

Страница 18: ...ng table apply EUCHNER provides no warranty for safe function in case of failure to comply with these require ments Observe the following requirements with respect to the connecting cables For safety switch CTP CTA BP SII with plug connectors 2 x M12 Parameter Value Unit Conductor cross section min 0 25 mm R max 60 W km C max 120 nF km L max 0 65 mH km Recommended cable type LIYY 8 x 0 25 mm or 5 ...

Страница 19: ...D C Door position monitoring output communication WH X 2 3 IMM Solenoid operating voltage 0 V DC BU X 2 4 IMP Solenoid operating voltage 24 V DC BK X 2 5 n c GY 1 Only for standard EUCHNER connecting cable 5 6 Connector assignment of safety switch CTP CTA BP SA with plug connector M12 8 pin Plug connector view of connection side Pin Designation Function Conductor coloring of connecting cable 1 1 x...

Страница 20: ...nction due to incorrect connection Ì To ensure safety both safety outputs FO1A and FO1B must always be evaluated Important Ì The example shows only an excerpt that is relevant for connection of the CTP CTA system The example illustrated here does not show complete system planning The user is responsi ble for safe integration into the overall system Detailed application examples can be found at www...

Страница 21: ...d for connecting two monitored single or dual channel sensor circuits The sensor circuits evaluate various signaling devices Ì Sensor circuit S1 with short circuit detection suitable for single or dual channel safety sensors Ì Sensor circuit S2 suitable for OSSD signals short circuit detection by signaling device When at least one sensor circuit is interrupted the safety relay initiates the safe s...

Страница 22: ...16 10000 10 17 10001 11 Number of switching cycles Solenoid 3 Additional All 18 10010 12 Send current error code 1 Error All 19 10011 13 Send last error code 1 Error All 20 10100 14 Request of size of error log 1 Error All 21 10101 15 Send error with number 1 Error All 22 10110 16 Send detected tag code 5 Transponder All 23 010111 17 Send taught tag code 5 Transponder All 24 011000 18 Send blocked...

Страница 23: ... suitable for pulsed safety signals OSSD signals e g from light grids The control system must tolerate test pulses on the input signals This normally can be set up by parameter assignment in the control system Observe the notes of the control system manufacturer For the test pulse duration of your safety switch refer to chapter 6 Technical data on page 27 A detailed example of connecting and setti...

Страница 24: ...implifies above all teach in with large installations Important Ì The teach in operation can be performed only if the device does not have any internal fault Ì Devices in the condition as supplied remain in teach in standby state until they have successfully taught in the first actuator Once taught in switches remain in the teach in standby state for ap prox 3 min after each switch on Ì The safety...

Страница 25: ...al check make sure that there are no persons in the danger zone Ì Observe the valid accident prevention regulations 4 1 1 Mechanical function test The actuator must slide easily into the actuating head Close the guard several times to check the function For devices with mechanical release emergency release or escape release the correct function of the release must be checked as well 4 1 2 Electric...

Страница 26: ...ach in operation Fault display X off x x 1 x or 1 x in verse Error in the teach in operation only unicode Actuator removed from the actuating range prior to the end of the teach in operation or faulty actuator detected X off off off 3 x Read error e g actuator faulty X off off off 4 x Output fault e g short circuit loss of switching ability X off X X 5 x Disabled actuator detected environment erro...

Страница 27: ...ion IUB 40 mA The following applies to the approval acc to UL Operation only with UL Class 2 power supply or equivalent measures Switching load acc to UL DC 24 V class 2 External fuse operating voltage UB 2 0 25 8 A External fuse solenoid operating voltage UIMP 2 0 5 8 A Rated insulation voltage Ui 50 V Rated impulse withstand voltage Uimp 0 5 kV Rated conditional short circuit current 100 A Resil...

Страница 28: ...t 20 C 10 20 20 N Locking force Fmax 1 8 000 N Locking force FZh 1 acc to TÜV Süd FZh Fmax 2 4 000 N Weight Approx 0 95 kg Connection Plug connector M12 5 and 8 pin plug connector M23 19 pin Operating voltage UB reverse polarity protected regulated residual ripple 5 24 15 PELV V DC Current consumption IUB 40 mA The following applies to the approval acc to UL Operation only with UL Class 2 power su...

Страница 29: ...lf test The system is ready for operation only after this time Turn on time of safety outputs The max reaction time ton is the time from the moment when the guard is locked to the moment when the safety outputs switch on Simultaneity monitoring of enable inputs FI1A FI1B If the enable inputs have different switching states for longer than a specific time the safety outputs FO1A and FO1B will be sw...

Страница 30: ... 35 40 14 144 30 40 34 h Z 0 5 16 C B A 0 5 42 33 10 190 16 5 M12x1 41 5 37 5 24 M23x1 16 5 M12x1 Auxiliary release 5 3 4x 1 4 Nm for screw M5x35 mm DIN 1207 ISO 4762 Basic position for escape release Release by pressing With escape release Version with plug connector M12 Locking screw LEDs The actuator shaft for the escape release can be extended using extensions max 94 mm Version with plug conne...

Страница 31: ...4 16 24 M23x1 14 M12x1 37 5 33 190 M12x1 14 42 10 41 5 30 40 34 h 144 44 74 94 14 40 0 5 B C A ca 5 44 74 94 16 24 M23x1 14 M12x1 Auxiliary release 5 3 4x 6 Nm for screw M5x35 mm DIN 1207 ISO 4762 Basic position for escape release Release by pressing With escape release Version with plug connector M12 Locking screw LEDs The actuator shaft for the escape release can be extended using exten sions ma...

Страница 32: ...77 01 05 21 6 4 3 Dimension drawing for connections and variants CTP CTA 36 Cable outlet C Cable outlet A 36 Cable outlet C Cable outlet A Plug connectors 2 x M12 Plug connector M12 19 39 20 5 max 50 38 25 25 21 5 38 25 39 32 4 With auxiliary key release With wire front release With release automatic return With emergency release ...

Страница 33: ...Fiber reinforced plastic Weight 0 03 0 06 depending on version kg Ambient temperature 20 55 C Degree of protection IP65 IP67 IP69 IP69K Mechanical life 1 x 106 Locking force Fmax FZH ISO 14119 FZH TÜV Süd Straight actuator 165497 black 1 126015 red Hinged actuator Bent actuator 8 000 3 900 2 600 1 500 3 000 2 000 1 100 4 000 N Installation orientation Any Power supply Inductive via read head 1 Pos...

Страница 34: ... 1 Dimension drawing for actuator CTP CTA Dimension drawing Min door radius mm Order no item Straight actuators 17 20 11 18 30 4 4 18 45 8 5 2 2 5 9 Color red R 3 0 0 R 14 00 R 1 200 16 A A 0 5 29 5 37 5 4 4 max 28 35 4 1 20 A A 0 5 126015 A C H G SST 126015 Only for CTA 30 18 45 17 20 11 18 5 6 2 5 2 9 8 5 Color black 165497 A C H G SSS 165497 ...

Страница 35: ...ed Safety Switch CTP CTA L1 2 BP EN Dimension drawing Min door radius mm Order no item Bent actuators 8 5 2 12 45 2 5 9 18 30 52 4 4 37 5 1 25 16 45 bent upward R 30 0 0 0 4 1 R 0 0 2 1 R 16 A A 0 5 4 4 8 35 5 max 28 36 4 1 A A 0 5 122667 A C H W SST 122667 37 5 5 25 4 4 bent downward 122668 A C H W SST 122668 ...

Страница 36: ...40 50 14 5 5 8 5 3 25 35 45 16 4 5 5 R 2 0 0 40 0 5 33 5 1 max 28 X 4 1 X 53 mm 122671 122672 X 49 mm 122669 122670 0 5 122671 A C H RL LS 122671 35 45 122672 A C H RR LS 122672 40 50 5 5 28 8 5 13 2 27 45 16 18 30 27 16 0 5 20 R 2 0 0 max 28 X 4 1 X 41 mm 122673 122674 X 45 mm 122675 122676 0 5 122675 A C H RO LS 122675 27 16 0 5 7 max 28 R 2 0 0 X 4 1 X 41 mm 122673 122674 X 45 mm 122675 122676 ...

Страница 37: ...ted Ì Check the device for proper function at regular intervals and after every fault For information about possible time intervals refer to EN ISO 14119 2013 section 8 2 Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 4 1 Functional check on page 25 Ì Check all additional functions e g escape release lockout ba...

Страница 38: ...f the Low voltage directive 2014 35 EU and EMC Directive 2014 30 EU comply with article 3 1 of the Radio equipment directive Les objectifs de sécurité de la Directive basse tension 2014 35 UE et Directive de CEM 2014 30 EU sont conformes à l article 3 1 de la Directive équipement radioélectrique Gli obiettivi di sicurezza della Direttiva bassa tensione 2014 35 UE e Direttiva CEM 2014 30 UE sono co...

Страница 39: ...ektrotechnik Fachbereich ETEM Gustav Heinemann Ufer 130 50968 Köln Genehmigung der umfassenden Qualitätssicherung UQS durch die benannte Stelle 0035 Approval of the full quality assurance system by the notified body 0035 Approbation du système d assurance qualité complet par l organisme notifié 0035 Approvazione del sistema di garanzia di qualità totale da parte dell organismo notificato 0035 Apro...

Страница 40: ...hner com Edition 2537377 01 05 21 Title Operating Instructions Transponder Coded Safety Switch CTP CTA L1 2 BP translation of the original operating instructions Copyright EUCHNER GmbH Co KG 05 2021 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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