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Cleaning (customer)

Records

3.5

Cleaning (customer)

This cleaning is to be carried out once a year or
after 3000 hours.

Tasks

Notes

Check fill level of ash bins

Check heating system's water pressure

_________ bar

Check air intake in installation room

Clean flue tube

Clean combustion chamber

Check lining of the combustion chamber

Check the firebed switch

Visual check of the stoker screw

Clean ignition fan and openings

Check protective elements and grate elements

Visual check of the ash cross screw

Check grate ash screw

Clean roller guide of the moving grate

Remove ash from the reversing chamber

Check turbulators

Clean flue gas recirculation ducts

Clean the heat exchanger

Clean connection pipe to draught fan

Visual check of the heat exchanger screw

Clean flue gas temperature sensor

Clean flue gas recirculation piping, check flue gas recirculation flap

Clean draught fan of the flue gas recirculation

Lubricate heat exchanger cleaner drive

Check stoker drive chain

Check the seal of the ash bin or the transfer coupling

Check heat exchanger ash screw

Clean the lambda probe

Visually check safety valves

Visually check thermal relief valves

Check operational readiness of safety devices in fuel path

Содержание HACK 350

Страница 1: ...2016 04 05 EN 0000000305 V 001 X 36 0 3503 93824 001 Moving grate boiler Size 2 Service guide...

Страница 2: ...ETA Heiztechnik Gewerbepark 1 A 4716 Hofkirchen an der Trattnach Tel 43 0 7734 22 88 0 Fax 43 0 7734 22 88 22 info eta co at www eta co at...

Страница 3: ...e owner Subject to technical alterations We reserve the right to make technical modifications without notice Printing and typesetting errors or changes of any kind made in the interim are not cause fo...

Страница 4: ...lation 2 Maintenance cover for flue gas recirculation piping 3 Draught fan 4 Heat exchanger cover 5 Maintenance cover for reversing chamber on heat exchanger 6 Combustion chamber door 7 Maintenance co...

Страница 5: ...xchanger cleaner 2 Temperature sensor of combustion chamber 3 Actuator for flue gas recirculation flap 4 Maintenance cover for flue gas recirculation behind panel 5 Boiler mains switch 6 Maintenance c...

Страница 6: ...e The conveyor depicted here is the standard con figuration 1 Drop chute maintenance cover 2 Rotary valve maintenance cover 3 Safety switch for rotary valve maintenance cover 4 Drop chute safety switc...

Страница 7: ...eaning and maintenance must be performed at regular intervals Carry out this work within the intervals stated here All tasks where the maintenance table reads Customer or Customer or expert in the col...

Страница 8: ...Clean connection pipe to draught fan X X Customer expert Visual check of the heat exchanger screw X X Customer expert Clean flue gas temperature sensor X X Customer expert Clean flue gas recirculatio...

Страница 9: ...le 9 Check seal on combustion chamber door X Expert Calibrate lambda probe X Expert Perform heating test X Expert Reset maintenance counter X Expert Tasks Regular ly Every 3 000 h or once a year Every...

Страница 10: ...cing the protective mat make sure the adhesive seal is in a good condition to prevent ash from escaping Fig 2 3 Seal on the sealing plate De ashing with ash bins 1 Turn the locks on the ash bin lid up...

Страница 11: ...cold heating system is between 1 and 2 bar For a warm heating system the optimum water pressure is between 1 5 and 2 5 bar If the water pressure is too low fill the cold heating system to approx 2 bar...

Страница 12: ...as been switched off there will still be a danger of burns caused by the cleaning and maintenance covers of the combustion chamber and the heat exchanger and by the combustion chamber door These parts...

Страница 13: ...ening and from the combustion chamber door Fig 2 9 Combustion chamber door Next using the poker remove baked on ash deposits from inside the combustion chamber and sweep onto the moving grate Fig 2 10...

Страница 14: ...openings in the lining Clean the openings on both sides of the lining and remove any baked on ash deposits Then vacuum the openings with an ash or vacuum cleaner Fig 2 13 Openings in the lining Check...

Страница 15: ...lly burnt on the ends Fig 2 17 Stoker screw Clean ignition fan and photocell Remove both ignition fans from the boiler Fig 2 18 Removing the ignition fan Detach the ignition tube by loosening the 4 sc...

Страница 16: ...ig 2 22 Ash cross screw Checking the grate ash screw Lift up the panel slightly and remove from the boiler Fig 2 23 Cover panel Take off the maintenance cover by loosening the screws and nuts Fig 2 24...

Страница 17: ...de of the heat exchanger Take off both maintenance covers by unscrewing the four screws on each one and remove the ash with the poker Fig 2 27 Maintenance cover of the reversing chamber Fig 2 28 Maint...

Страница 18: ...flue gas recirculation on both sides Fig 2 32 Clean ducts Fig 2 33 Clean ducts Check the seals of both maintenance covers to ensure they are in good condition replace if necessary CAUTION Never operat...

Страница 19: ...t they do not accidentally fall shut Remove the flue cover by unscrewing the two screws Fig 2 37 Flame pipe cover When this is removed the first tube of the heat exchanger is visible Clean it with the...

Страница 20: ...switch off the electricity to the boiler via the mains switch Close heat exchanger cover Carefully close both heat exchanger covers Next turn the two ball knobs clockwise until the stop Then tighten t...

Страница 21: ...re is no electricity supplied to the boiler Fig 2 43 Flue gas recirculation flap Manually actuate the flap actuator Unlock the actuator on the red button and actuate manually with an Allen key Fig 2 4...

Страница 22: ...rive Push the drive cover upwards and remove from the boiler Lubricate the spring guide and bearing with heat resistant lubricant Finally re attach the cover to the boiler Check stoker drive chain WAR...

Страница 23: ...al of the ash bin or the transfer coupling For external de ashing with ash bins check the seal on the ash bin lid to ensure it is in good condition and replace it if necessary Fig 2 48 Seals On the ex...

Страница 24: ...ly clean Check it with a torch and clean out the coupling with a vacuum cleaner The washer for sealing the lambda probe s metal flange and the seat in the boiler must be replaced when installing the p...

Страница 25: ...devices in the fuel path such as the temperature monitoring system the manually operated extinguishing system or the automatic extin guishing system Also check malfunction indicators and alarms for e...

Страница 26: ...w window The boiler performs an ember burnout and then changes to Switched off mode Press the De ash button to make the boiler perform a final de ashing Switch off boiler via mains switch WARNING Swit...

Страница 27: ...fan Loosen the screws on the draught fan and carefully pull it out of the fan housing The draught fan weighs about 32 kg Secure it against falling down during removal and later re installation Fig 2...

Страница 28: ...d Therefore deactivate the meinETA and further ETAtouch control screens as well as disconnecting possibly connected control systems from the ETAtouch controller In the factory configuration the discha...

Страница 29: ...ap between sensor and screw Check silicon hoses for differential pressure switch and transmitter If necessary blow out the silicon hoses and re connect them Ensure the correct position during connecti...

Страница 30: ...e Service access level switch to the outputs and inputs menu in the boiler s function block 3 Select output Primary air and tap on the symbol A window for manual mode opens Press the On key so that th...

Страница 31: ...ts for fixing the eye bolts Fig 2 75 Re attach the eye bolts Adjust the front hinges by slackening the two nuts on both hinges Next push both hinges uniformly approx 0 5 1 mm towards the boiler and ti...

Страница 32: ...sions measurement settings window Fig 2 77 Settings window for emissions measurement Press the Start now button so the boiler will start immediately The control system ensures that sufficient heat is...

Страница 33: ...Cleaning and maintenance Every 6 000 hours 2 years 33...

Страница 34: ...oss screw Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connect...

Страница 35: ...Records Cleaning customer 35 Comments performed on _________________________ performed by _________________________...

Страница 36: ...ean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual che...

Страница 37: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 38: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 39: ...Records Cleaning customer 39 Comments performed on _________________________ performed by _________________________...

Страница 40: ...ean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual che...

Страница 41: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 42: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 43: ...Records Cleaning customer 43 Comments performed on _________________________ performed by _________________________...

Страница 44: ...ean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual che...

Страница 45: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 46: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 47: ...Records Cleaning customer 47 Comments performed on _________________________ performed by _________________________...

Страница 48: ...ean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual che...

Страница 49: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 50: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 51: ...Records Cleaning customer 51 Comments performed on _________________________ performed by _________________________...

Страница 52: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 53: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 54: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 55: ...Records Cleaning customer 55 Comments performed on _________________________ performed by _________________________...

Страница 56: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 57: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 58: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 59: ...Records Cleaning customer 59 Comments performed on _________________________ performed by _________________________...

Страница 60: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 61: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 62: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 63: ...Records Cleaning customer 63 Comments performed on _________________________ performed by _________________________...

Страница 64: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 65: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 66: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 67: ...Records Cleaning customer 67 Comments performed on _________________________ performed by _________________________...

Страница 68: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 69: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 70: ...crew Check grate ash screw Clean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection p...

Страница 71: ...Records Cleaning customer 71 Comments performed on _________________________ performed by _________________________...

Страница 72: ...lean roller guide of the moving grate Remove ash from the reversing chamber Check turbulators Clean flue gas recirculation ducts Clean the heat exchanger Clean connection pipe to draught fan Visual ch...

Страница 73: ...stop Check silicon hoses for differential pressure switch and transmitter Check air valve Check automatic closing of the actuators Check seal on combustion chamber door Calibrate lambda probe Perform...

Страница 74: ...www eta co at...

Страница 75: ......

Страница 76: ...www eta co at...

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